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Maged Ali Shawky El Shanwany

Plant manager, Manufacturing manager, Industrial manager, Quality, Production

Haram, Giza, Egypt

Work Experience

  • Factory ManagerFull Time

    Haier Egypt

    Sep 2023 - Present -1 yr, 10 months

    • Job Details:•Forecasted future production needs accurately, allowing for strategic decision-making regarding staffing levels, equipment investments, and inventory management. • Reduced costs by eliminating materials waste and unnecessary labor hours. • Boosted employee morale and productivity through effective leadership and motivational techniques. • Mentored and developed staff members, promoting professional growth opportunities within the organization. • Implemented useful inventory management and tracking systems to reduce costs and improve operations. • Enhanced safety standards with implementation of comprehensive safety training initiatives for all employees. • Reduced downtime for maintenance by establishing a proactive preventive maintenance program. • Increased production efficiency by optimizing plant layout and implementing process improvements.
  • Miraco Carrier

    • Industrial Engineering Manager (Manufacturing Process Development Manager)Full Time

      May 2019 - Present -6 yrs, 2 months

      Egypt , Giza

      • Supplier Quality Development Manager, with plastic factory Quality control managerFull Time

        Sep 2015 - Apr 2019 -3 yrs, 7 months

        Egypt , Giza

        • Job Details:Key Responsibilities: Strategy and Development: •Contribute to the creation and implementation of best practice quality vision, strategy, policies, processes and procedures to aid and improve operational performance •Contribute to new business initiatives and projects and review and communicate the impact on Supplier Quality activities General and Task Management: •Lead supplier development strategy, designing the metrics for the function and supplier performance •Carry out supplier validation audits, with supplier support and supplier advanced product quality planning (APQP). •Work with Engineering (Design and Manufacturing Engineers) team to define process parameters and criteria to ensure supplier process capability is effective to meet product and process requirements •Support Purchasing with the supplier approval process by assessing manufacturing/technology capabilities and Health, Safety and Environmental risks •Support new product launches to ensure suppliers are capable of delivering to the required quality standards •Manage the root cause analysis and corrective actions process of supplier quality issues •Perform on-site supplier visits for root cause analysis and verification of corrective actions of supplier quality issues •Review and evaluate supplier quality data to identify process improvement opportunities within the supply chain •Ensure compliance and assist with adherence to the Quality Management System (ISO9001) •Review Test, inspect, analyze, and complete supplier Initial Sample Inspection Reports on new products or design changes as required.
      • Quality Control Manager.Full Time

        Sep 2013 - Sep 2015 -2 yrs

        Egypt , Giza

        • Job Details:•To continuously review quality control processes, procedures and capabilities to sustain the most cost effective and efficient methods for meeting quality requirements, and making recommendation for improvement as appropriate. •Review client QC requirements and ensure that quality control documentation for a project meets contractual requirements. •Review and approve Contractor and sub‐contractor quality control documentation to ensure their planned activities meet contractual requirements. •To control and direct all QC resources, operations and facilities to adhere to project programs.
      • H.O Industrial engineerFull Time

        Oct 2010 - Sep 2013 -2 yrs, 11 months

        Egypt , Giza

        • Job Details:•Leader Layout Design and Modification to save area, cost, increase productivity and location for new machines. •Using lean tool for improvement productivity and labor Utilization. •Participating Designing and implementing 10 assembly lines. •Leader to achieve a cost saving of 10 million USD in 2010- 2013 by reducing the scrap and implementing lean manufacturing techniques. •Participating to achieve improvement of 80% in overall factory •Capacity from 2008-2010, 20% from 2011-2012 and 20% from 2012 to 2014. •Review testing the new material or select new materials specs all machines, Aluminum, Sheet metal, copper tube, insulation, plastic part and electro static powder. •A key member for all new company project.
      • Senior Feeder Industrial EngineerFull Time

        Dec 2007 - Oct 2010 -2 yrs, 10 months

        Egypt , Giza

        • Job Details:•Specialist for maintenance heat exchanger lines, sheet metal high speed press and low speed (centric press machines & hydraulics), tubing machines and heat Exchanger, Sheet metal dies heat, tool control selection and Responsible for select all new machines and tool to all feeder’s work shop and assembly lines. •production jigs to improvement productivity, and packing design •Contact supplier to solve the quality& production issue. •Adjustment the BOM. & achieve a cost saving of 5 million USD. •Prepare the new layout for all area control 5S (saving area improvement material flow and add new machines). •Make work instruction for all feeder process and assembly lines. •Calculate all machines capacity & Load machines, calculate standard time for all parts with Adjusting process, need labor •Control for burden cost for all process. •Improvement machines productivity with modification. •Training new worker improvement the old worker performance.
    • Production Manager Full Time

      Everest Egypt industrial

      Jan 2007 - Nov 2007 -10 months

      Egypt , Giza

      • Job Details:• Solve production problem. • Arrangement the production with plan. • Sport in technicality issue. • Select machine and tool.
    • Industrial EngineerFull Time

      EL-ARABY Group (TOSHIBA & SHARP EL-ARABY)

      Oct 2003 - Jan 2007 -3 yrs, 3 months

      Egypt , Monufya

      • Job Details:•Manufacturing engineer with & Maintenance engineer in heat exchanger line & pipe processing and painting station, support all feeder department. (From structure of the line & trial production & primary production and mass production into the steady state of production.) •Working in the manufacturing refrigeration Toshiba EL-Araby in Assistant Production Manager. Assembly lines, Sheet extruder department, thermoforming department and tube shop.
    • Education

      • BSc in Mechanical Engineering, Power Branch

        Faculty of Engineering

        Jan 1998 - Jan 2003 - 5 yr

      Achievements

      1-Increase Factory productivity 150% 2- localization 50 % from Imported components 3- increase fabrication in house 100 % more. 4- reduced Scrap value 80% 5- reduced cost 20%

      Skills

      • Industrial engineer
      • Quality manager
      • Production Engineer
      • Supplier development Manager
      • Manufacturing Process Development Manager

      Languages

      • Arabic

        Fluent
      • English

        Intermediate
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