Basic Info

Mohamed Saad El Din

10 years

Alexandria, Egypt

Bachelor's Degree

Experienced

Work Experience

Production manager at A.D.M Chemical Industries Company (ADMICO

Experience Details

Production manager

Manufacturing/Production

Manager

Main Activities and Responsibilities:
 Responsible for 2 production engineers, 5 senior operators and up to 180 operators of production department
 Responsible for 13 production lines, categorized into 4 main categories.
 Category 1 is chemical products manufacturing into 3 production lines
 Category 2 is injection moulding with 5 main machine up to 250 Ton into 2 production lines
 Category 3 is steel, plastic and textile products manufacturing into 5 production lines
 Category 4 is assembly lines into 3 production lines
List of Achievements:
 Creating KPIs starting from operators level up to engineers level
 Creator and project manager of new factory layout project
 Building production department structure plus introducing new positions as 2 shifts production engineers, injection engineers and production clerks
 Creating production log for recording production stoppages and excess production reasons
 Start using and applying ERP system (MS Dynamics AX) in production department for the first time and merging documentation system into
 Launching 5s project for the first time
 Reducing Percentage of Cost Variance (PCV) from 1.2% to 0.5% through accurate follow up of receiving/sending inventories and reducing production WIP


Company Details

A.D.M Chemical Industries Company (ADMICO (multinational)

Cairo, Egypt

101-500 employees

Chemicals

N/A

Jul 2016 to present (5 months)
Production planning supervisor at Jotun Paints

Experience Details

Production planning supervisor

Manufacturing/Production

Experienced (Non-Manager)

 Reporting directly to operations manager
 Develop and review production plan
 Using lean philosophy and Techniques controlling and improving supply chain concepts
 Effective using of Speedy Kaizen, SMED and 5S
 Using lean tool of process mapping for effective monitoring weak points and continuous improvement
 Releasing shop orders of Plan
 Coordinating with RM supply and dispatch logistics.
 Plan inventory management processes to avoid shortages and excesses.
 Monitor the execution of production plan and resolve any potential issues in a timely fashion.
 Communicate production status to Customer Service DPT. Daily
 Analyse delays and interruptions and accordingly adjust production schedule to meet deadlines.
 Tracking action for the availability of raw materials and the other resources for the production
 Analyse back orders, current orders and upcoming orders to prioritize, plan, and schedule the production operations.
 Super-user for IFS (ERP - System) and trainer for new users
 Leading and Representing production Planning department in the Central Planning Meeting (CPM)
 Representing department in Sales and Operation (S&OP;) meeting, discussing and communicating daily challenges and following up action plan and reporting results of pervious meeting and discussions)
 Establish parameters for levels of stock: security stock, reorder point, and minimum balance, analyze the trends and take actions to keep the min. balance updated.
 Analyse main deviations of planning proposal through production output


Company Details

Jotun Paints (multinational)

ismailya, Egypt

More than 1000 employees

Chemicals, FMCG, Manufacturing

N/A

Aug 2014 to Jul 2016 (1 year 11 months)
Production supervisor at Jotun Paints

Experience Details

Production supervisor

Manufacturing/Production

Experienced (Non-Manager)

 Reporting directly to operations manager
 Leading and Supervising 70 operators, technicians and assistants in FMCG / Chemical production facility
 Preparing and organizing Daily work activities.
 Using lean philosophy and Techniques controlling and improving production activities
 Effective using of Speedy Kaizen, SMED and 5S
 Using lean tool of process mapping for effective monitoring weak points and continuous improvement
 Meeting shift production targets.
 Coordinating with RM supply and dispatch logistics.
 Implementing 5S in production area and make suitable plan for standardize and sustain it (awarding Best team in Shine and Set in order phases of 5S in JOTUN’s Egypt 5s & HSE day
 Ensuring safety and 5s Sustaining in production activities
 Preparing KIT (Key Issue Talks) to subordinates and reflecting it into KPI Quarterly insuring continual improvements
 Monitoring process and quality parameters. Troubleshooting and corrective action wherever required.
 Data entry into MRP system for shift production reports and documentation
 Maintenance coordination for planned and preventive maintenance.
 Manpower deployment and planning for leaves and rotation in shifts.
 Ensuring proper sampling and quality procedures.
 Initiating proper start up and shut down activities for planned and unplanned shutdowns/start-ups.
 Problem solving is the main hiding task I’m responsible for, work flow must run smooth whatever it takes


Company Details

Jotun Paints (multinational)

ismailya, Egypt

N/A

Chemicals, FMCG, Manufacturing

N/A

Feb 2012 to Aug 2014 (2 years 6 months)
Seniro Cost Estimation Engineer at Energya Steel Solutions

Experience Details

Seniro Cost Estimation Engineer

Engineering - Mechanical/Electrical, Project/Program Management

Experienced (Non-Manager)

 Handle responsibilities of estimating the costs of production as well as defining the profitability objectives
 Responsible for preparing, presenting and explaining the cost estimations to sales managers
 Perform the tasks of retrieving purchasing and logistics input data and integrate the data into the cost estimation program
 Gather information's on assumptions for all production processes from the manufacturing engineering department
 Responsible for updating cost estimation results to the project Controller to assure integration of the results into the Business Plan
 Integrate plant-level input into the cost estimation by confirming cost estimations with the Plant Industrial Engineer and the Plant Controller


Company Details

Energya Steel Solutions

10th of Ramadan, Egypt

More than 1000 employees

Manufacturing

N/A

Aug 2010 to Feb 2012 (1 year 6 months)

Achievements


• Creating KPIs starting from operators level up to engineers level
• Helping to create one vision of KPIs connecting all departments up to Top management KPIs
• Team member of improvement project team to transfer the family business to corporate one
• Creating production log for recording production stoppages and excess production reasons
• Introducing ERP system into production department for the first time
• Launching 5s project for the first time
• Transferring documentation system from paper work to electronic one and pairing it with ERP system



• Creating a benchmark in OTIF and Production volume for the highest of Jotun Egypt history
• Developing new daily production plan
• Creating the new safety stock levels and re-order points for 998 products (SKUs)
• Creating & Leading daily central planning meeting, and representing planning department in S&OP; one
• Successfully implementing, introducing and training IFS the new ERP system of Jotun



• Creating new structure for production department from 4 senior operators and 82 operators to 4 production engineers, 4 line leaders and 92 operator
• Effective Using lean philosophy and Techniques controlling and improving production activities
• Successfully implementing 5S techniques and winning best department in 5S in June 2014
• Successfully turning HSE audit ranking for production department from Red to Green in March 2013



Education

B.SC in Production and industrial engineering

Education Details

B.SC

Production and industrial engineering

Alexandria University - Faculty of Engineering, Egypt

C / Good / 65 - 75%

N/A

N/A

Alexandria University - Faculty of Engineering
2000 - 2005
High School - Thanaweya Amma

High School Details

Thanaweya Amma

Al Abasya Military school

Egypt

2000

A / Excellent / 85 -100%

N/A

Al Abasya Military school
2000

Certifications

CPIM
Nov 2016

Certificate details

CPIM

Nov 2016

90.2 % out of 100 %

N/A

N/A

APICS

- Anticipated completion Date

- 2 Modules of 5 modules been completed

- BSCM module officially certified on April 2016

Training and Courses

Training/Course Details

Supervisory Skills Diploma

Mar 2014

AB & Associates

N/A

Training/Course Details

Proactive collaboration Diploma

May 2014

AB & Associates

N/A

Training/Course Details

problem solving techniques Diploma

Dec 2014

AB & Associates

N/A

Training/Course Details

Business writing Diploma

Apr 2015

AB & Associates

N/A

Training/Course Details

Presentation Skills Diploma

Nov 2014

AB & Associates

N/A

Training/Course Details

Jotun operations academy

Apr 2015

Jotun Paints Academy, sandefjord norway

- HSE Training - Operations stratgey - Process mapping - Risk management - Measurement - Efficient changeover - OEE - Lean Techniques - Speedy Kaizen

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Last update 2 days ago.

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Profile Skills and Keywords

A.D.M Chemical Industries Company (ADMICOArabicBusiness Writing DiplomaCPIMChemicalsChessERPEnglishFMCGFishingFive SFootballGermanHSE RegulationsHard WorkerJotun Operations AcademyJotun PaintsLeaderLean ManufacturingManufacturingMicrosoft ExcelMicrosoft VisioMicrosoft WordOperationsPlannerPresentation Skills DiplomaProactive Collaboration DiplomaProblem SolverProblem Solving TechniquesProblem Solving Techniques DiplomaProductionProduction And Industrial EngineeringProduction ManagerProduction PlanningProduction Planning SupervisorProduction SupervisorProgram ManagementProjectReadingSeniro Cost Estimation EngineerSupervisory Skills DiplomaSupportiveSwimming

Self-assesed Skills

Languages

Arabic

Arabic

: Fluent

: Fluent

: Fluent

: Fluent

English

English

: Fluent

: Fluent

: Fluent

: Fluent

German

German

: Beginner

: Beginner

: Beginner

: Beginner

Tools and Technologies

ERP

ERP

: Expert

: High

:

3-5 years

Microsoft Word

Microsoft Word

: Advanced

: High

:

More than 7 years

Microsoft Excel

Microsoft Excel

: Intermediate

: High

:

More than 7 years

Microsoft Visio

Microsoft Visio

: Intermediate

: High

:

1-3 years

Fields of Expertise

Production

Production

: Expert

: Extreme - I love it!

:

More than 7 years

Five S

Five S

: Expert

: High

:

3-5 years

Production planning

Production planning

: Advanced

: Extreme - I love it!

:

3-5 years

Problem solving techniques

Problem solving techniques

: Advanced

: Extreme - I love it!

:

5-7 years

Lean manufacturing

Lean manufacturing

: Advanced

: Extreme - I love it!

:

3-5 years

HSE Regulations

HSE Regulations

: Advanced

: Extreme - I love it!

:

5-7 years

Key Skills

Leader, Planner, Hard worker, Problem Solver, Supportive

Online Presence

https://www.linkedin.com/profile/preview?vpa=pub&locale=en_US

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