Basic Info

Mohamed Saad El Din

11 years

Alexandria, Egypt

Bachelor's Degree

Manager

Work Experience

Production manager at A.D.M Chemical Industries Company (ADMICO

Experience Details

Production manager

Manufacturing/Production

Manager

Main Activities and Responsibilities:
 Responsible for 2 production engineers, 1 injection factory section head, 5 senior operators and up to 250 operators of production department
 Responsible for 13 production lines, categorized into 4 main categories.
 Category 1 is chemical products manufacturing into 3 production lines
 Category 2 is injection moulding with 5 main machine up to 250 Ton into 2 production lines
 Category 3 is steel, plastic and textile products manufacturing into 5 production lines
 Category 4 is assembly lines into 3 production lines
List of Achievements:
 Creating KPIs starting from operators level up to engineers level
 Creator and project manager of new factory layout project
 Building production department structure plus introducing new positions as 2 shifts production engineers, injection section head and production clerks
 Creating production log for recording production stoppages and excess production reasons
 Start using and applying ERP system (MS Dynamics AX) in production department for the first time and merging documentation system into
 Launching 5s project for the first time
 Reducing Percentage of Cost Variance (PCV) from 1.2% to 0.5% through accurate follow up of receiving/sending inventories and reducing production WIP and innovation creative
 Creating new incentive system connecting all factory departments with each other not only production
 Increasing productivity (Produced quantity per Man hour) by 30 % in one year


Company Details

A.D.M Chemical Industries Company (ADMICO (multinational)

Cairo, Egypt

101-500 employees

Chemicals

N/A

Jul 2016 to present (1 year 6 months)
Production planning supervisor at Jotun Paints

Experience Details

Production planning supervisor

Manufacturing/Production

Experienced (Non-Manager)

Main Activities and Responsibilities:
 Reporting directly to factory manager
 Using lean philosophy and Techniques controlling and improving supply chain concepts
 Effective using of Speedy Kaizen, SMED and 5S
 Using lean tools of process mapping for effective monitoring weak points and continuous improvement
 Releasing shop orders of Plan
 Coordinating with Raw Material (RM) supply and dispatch logistics.
 Plan inventory management processes to avoid shortages and excesses.
 Monitor the execution of production plan and resolve any potential issues in a timely fashion.
 Communicate production status to Customer Service department daily
 Analyse delays and interruptions and accordingly adjust production schedule to meet deadlines.
 Tracking action for the availability of raw materials and the other resources for the production
 Analyse back orders, current orders and upcoming orders to prioritize, plan, and schedule the production operations.
 Super-user for IFS (ERP - System) and trainer for new users
 Leading and Representing production Planning department in the Central Planning Meeting (CPM)
 Representing department in Sales and Operation (S&OP) meeting, discussing and communicating daily challenges and following up action plan and reporting results of pervious meeting and discussions)
 Analyse main deviations of planning proposal through production output


List of Achievements:
 Creating a new record been a benchmark in OTIF and Production volume for the highest of Jotun Egypt history
 Developing and creating new daily production plan
 Creating the new safety stock levels and re-order points for 998 products (SKUs)
 Creating & Leading daily central planning meeting, and representing planning department at the Sales & Operation meeting
 Successfully implementing, introducing and training IFS the new ERP system of Jotun


Company Details

Jotun Paints (multinational)

Ismailia, Egypt

More than 1000 employees

Chemicals, FMCG, Manufacturing

N/A

Aug 2014 to Jul 2016 (1 year 11 months)
Production supervisor at Jotun Paints

Experience Details

Production supervisor

Manufacturing/Production

Experienced (Non-Manager)

Main Activities and Responsibilities:
 Reporting directly to factory manager
 Leading and Supervising 4 production engineers, 4 senior operators plus 92 operators, technicians and assistants in paint and chemical production facility
 Preparing and organizing Daily work activities.
 Using lean philosophy and Techniques controlling and improving production activities
 Effective using of Speedy Kaizen, SMED and 5S
 Using lean tool of process mapping for effective monitoring weak points and continuous improvement
 Meeting shift production targets.
 Coordinating with raw material supply and dispatch logistics.
 Ensuring safety and 5s Sustaining in production activities
 Preparing KIT (Key Issue Talks) to subordinates and reflecting it into Key Performance Indicators (KPIs) Quarterly insuring continual improvements
 Monitoring process and quality parameters. Troubleshooting and corrective action wherever required.
 Data entry into MRP system for shift production reports and documentation
 Maintenance coordination for planned and preventive maintenance.
 Manpower deployment and planning for leaves and rotation in shifts.
 Ensuring proper sampling and quality procedures.
 Initiating proper start up and shut down activities for planned shutdowns and start-ups.
 Problem solving is my main responsibility, smoothing workflow is the key.

List of Achievements:
 Creating new structure for production department from 4 senior operators and 82 operators to 4 production engineers, 4 line leaders and 92 operator
 Effective Using lean philosophy and Techniques controlling and improving production activities
 Successfully implementing 5S techniques and winning best department in 5S in June 2014
 Successfully turning HSE audit ranking for production department from Red to Green in March 2013
 Changing the climate degree from uncomfortable to very comfortable in 2014
 Creating new evaluation system to be each quarter on a confidential manner


Company Details

Jotun Paints (multinational)

Ismailia, Egypt

N/A

Chemicals, FMCG, Manufacturing

N/A

Feb 2012 to Aug 2014 (2 years 6 months)
Seniro Cost Estimation Engineer at Energya Steel Solutions

Experience Details

Seniro Cost Estimation Engineer

Engineering - Mechanical/Electrical, Project/Program Management

Experienced (Non-Manager)

Main Activities and Responsibilities:
 Handle responsibilities of estimating the costs of production as well as defining the profitability objectives
 Responsible for preparing, presenting and explaining the cost estimations to sales managers
 Perform the tasks of retrieving purchasing and logistics input data and integrate the data into the cost estimation program
 Gather information's on assumptions for all production processes from the manufacturing engineering department
 Responsible for updating cost estimation results to the project Controller to assure integration of the results into the Business Plan
 Integrate plant-level input into the cost estimation by confirming cost estimations with the Plant Industrial Engineer and the Plant Controller
List of Achievements:
 Estimating and winning 6 projects with two mega projects more than 2,000 tons of steel
 Best estimator during the first half of year 2011


Company Details

Energya Steel Solutions (multinational)

Cairo, Egypt

More than 1000 employees

Manufacturing

N/A

Aug 2010 to Feb 2012 (1 year 6 months)
MRP Engineer at BIM Engineering Solutions

Experience Details

MRP Engineer

Business Development, Manufacturing/Production

Experienced (Non-Manager)

Main Activities and Responsibilities:
 Planning material requirements for Steel Fabrication organizations starting from Estimating, project management, drawings management & documentation control, material management, production management, & shipping management using MRP database System FabTrol MRP
 Working as super user, moving through several production steps – Preparation, Fitting, Welding, Testing, QC, QA, Documents control... – gaining the actual working experience and helping in solving production and process real life problems either historical problems or once at a time
 Pre-sales, sales, and marketing activities for convincing steel fabricators of the concept of MRP and to use the system for helping them in their business this includes phone calls, meetings, web meetings and technical demos.
 As a general scope helping in business development and process management of steel fabricators
List of Achievements:
 Successful Implementation of MRP system into organization as (Al Reyami steel Fabrication in Dubai, Energya steel fabrication "Al sweedy" in 10th of Ramadan City, .......)


Company Details

BIM Engineering Solutions

Cairo, Egypt

51-100 employees

Business Services - Other, Manufacturing

N/A

Jun 2009 to Aug 2010 (1 year 2 months)
Production and Planning Engineer at AlexForm

Experience Details

Production and Planning Engineer

Manufacturing/Production

Entry Level

Main Activities and Responsibilities:
 Organizing all production processes which occur in machines as slitting machine, purlin cold forming machine, cut to length machine
 Preparing daily, weekly, & monthly plan
 Planning and organizing orders between clients
 Organizing maintenance plan (daily, weekly, monthly & annually) for all machines

List of Achievements:
 Merging the manual documentation system into Excel database
 Creating new incentive system for operators based on KPIs to connect multi departments not only production


Company Details

AlexForm

Alexandria, Egypt

101-500 employees

Manufacturing

N/A

Oct 2008 to Jun 2009 (8 months)
Chief Officer of machining department, Mechanical and Diesel workshop at Egyptian Navy Shipyards

Experience Details

Chief Officer of machining department, Mechanical and Diesel workshop

Installation/Maintenance/Repair, Manufacturing/Production

Entry Level

Main Activities and Responsibilities:
 Supervising of all machining operations on machines as centre lathes , milling machines, shapers, drilling machines, honing machines, grinding machines, crank shafts straightness machine, crank shaft submerged arc welding machines, crank shaft grinding machines.
 Supervising all welding processes as gas welding, Arc welding, spray metal welding, and cold welding (with bellzona and/or other materials) includes pipe welding and sheet metal welding.
 Pipe welding inspection & sheet metal welding inspection using NDT techniques as " Visual inspection, Liquid penetration test (PT)".
 Implementing new technologies and/or machines.
 Maintenance of all kind of hydraulic pumps (centrifugal, gear, vane, etc....)


Company Details

Egyptian Navy Shipyards

Alexandria, Egypt

501-1000 employees

Engineering Services, Marine Manufacturing & Services

N/A

May 2007 to Oct 2008 (1 year 5 months)

Achievements


• Creating KPIs starting from operators level up to engineers level
• Helping to create one vision of KPIs connecting all departments up to Top management KPIs
• Team member of improvement project team to transfer the family business to corporate one
• Creating production log for recording production stoppages and excess production reasons
• Introducing ERP system into production department for the first time
• Launching 5s project for the first time
• Transferring documentation system from paper work to electronic one and pairing it with ERP system



• Creating a benchmark in OTIF and Production volume for the highest of Jotun Egypt history
• Developing new daily production plan
• Creating the new safety stock levels and re-order points for 998 products (SKUs)
• Creating & Leading daily central planning meeting, and representing planning department in S&OP; one
• Successfully implementing, introducing and training IFS the new ERP system of Jotun



• Creating new structure for production department from 4 senior operators and 82 operators to 4 production engineers, 4 line leaders and 92 operator
• Effective Using lean philosophy and Techniques controlling and improving production activities
• Successfully implementing 5S techniques and winning best department in 5S in June 2014
• Successfully turning HSE audit ranking for production department from Red to Green in March 2013



 Estimating and winning 6 projects with two mega projects more than 2,000 tons of steel
 Best estimator during the first half of year 2011



 Successful Implementation of MRP system into organization as (Al Reyami steel Fabrication in Dubai, Energya steel fabrication "Al sweedy" in 10th of Ramadan City, .......)


 Merging the manual documentation system into Excel database
 Creating new incentive system for operators based on KPIs to connect multi departments not only production



Education

B.SC in Production and industrial engineering

Education Details

B.SC

Production and industrial engineering

Alexandria University - Faculty of Engineering, Egypt

C / Good / 65 - 75%

N/A

N/A

Alexandria University - Faculty of Engineering
2000 - 2005
High School - Thanaweya Amma

High School Details

Thanaweya Amma

Al Abasya Military school

Egypt

2000

A / Excellent / 85 -100%

N/A

Al Abasya Military school
2000

Certifications

CPIM
Nov 2016

Certificate details

CPIM

Nov 2016

90.2 % out of 100 %

N/A

N/A

APICS

- Anticipated completion Date

- 2 Modules of 5 modules been completed

- BSCM module officially certified on April 2016

Training and Courses

Training/Course Details

Supervisory Skills Diploma

Mar 2014

AB & Associates

N/A

Training/Course Details

Proactive collaboration Diploma

May 2014

AB & Associates

N/A

Training/Course Details

problem solving techniques Diploma

Dec 2014

AB & Associates

N/A

Training/Course Details

Business writing Diploma

Apr 2015

AB & Associates

N/A

Training/Course Details

Presentation Skills Diploma

Nov 2014

AB & Associates

N/A

Training/Course Details

Jotun operations academy

Apr 2015

Jotun Paints Academy, sandefjord norway

- HSE Training - Operations stratgey - Process mapping - Risk management - Measurement - Efficient changeover - OEE - Lean Techniques - Speedy Kaizen

Training/Course Details

Microsoft Excel Basics

Feb 2017

Shabana Group internal training

MS Excel basic refreshment training

Training/Course Details

Microsoft Projects

Oct 2017

Internal training

Practical training which I've been used during my mega project called "production processes standard"

Jobseeker photo

Profile Skills and Keywords

A.D.M Chemical Industries Company (ADMICOArabicBusinessBusiness Services - OtherBusiness Writing DiplomaCPIMChemicalsChessChief Officer Of Machining Department, Mechanical And Diesel WorkshopCommunicatorCustomer-orientedERPEnergya Steel SolutionsEngineering ServicesEnglishFMCGFishingFive SFootballGermanHSE RegulationsHard WorkerInstallationJotun Operations AcademyJotun PaintsLeaderLean ManufacturingMRP EngineerMaintenanceManufacturingMarine Manufacturing & ServicesMicrosoft ExcelMicrosoft Excel BasicsMicrosoft ProjectMicrosoft ProjectsMicrosoft VisioMicrosoft WordOperationsPeople ManagementPresentation Skills DiplomaProactive Collaboration DiplomaProblem SolverProblem Solving TechniquesProblem Solving Techniques DiplomaProductionProduction And Industrial EngineeringProduction And Planning EngineerProduction ManagerProduction PlanningProduction Planning SupervisorProduction SupervisorProgram ManagementProjectReadingRepairSeniro Cost Estimation EngineerSupervisory Skills DiplomaSwimming

Self-assesed Skills

Languages

Arabic

Arabic

: Fluent

: Fluent

: Fluent

: Fluent

English

English

: Fluent

: Fluent

: Fluent

: Fluent

German

German

: Intermediate

: Intermediate

: Intermediate

: Intermediate

Tools and Technologies

ERP

ERP

: Expert

: High

:

3-5 years

Microsoft Word

Microsoft Word

: Advanced

: High

:

More than 7 years

Microsoft Project

Microsoft Project

: Intermediate

: Extreme - I love it!

:

1-3 years

Microsoft Excel

Microsoft Excel

: Intermediate

: High

:

More than 7 years

Microsoft Visio

Microsoft Visio

: Intermediate

: High

:

1-3 years

Fields of Expertise

People Management

People Management

: Expert

: Extreme - I love it!

:

More than 7 years

Production

Production

: Expert

: Extreme - I love it!

:

More than 7 years

Five S

Five S

: Expert

: High

:

5-7 years

Production planning

Production planning

: Advanced

: Extreme - I love it!

:

3-5 years

Problem solving techniques

Problem solving techniques

: Advanced

: Extreme - I love it!

:

5-7 years

Lean manufacturing

Lean manufacturing

: Advanced

: Extreme - I love it!

:

5-7 years

HSE Regulations

HSE Regulations

: Advanced

: Extreme - I love it!

:

5-7 years

Key Skills

Leader, Communicator, Hard worker, Customer-oriented, Problem Solver

For work improvement and hard work Share

Get Your own Wuzzuf Profile Now !

Employer? If you're representing an organization or an enterprise, Signup here for FREE to see Mohamed's full profile and find more great talent and professionals to join your team.