Basic Info

Mohamed abuel makarem

9 years

Cairo, Egypt

Bachelor's Degree

Manager

Work Experience

Production & process improvement section head at Asfour Crystal

Experience Details

Production & process improvement section head

Engineering - Mechanical/Electrical, Manufacturing/Production

Manager

- Responsible for Vacuum coating department, chaton business unit.
- Contact person with material and tool suppliers.
- Directing 3 shift leaders to supervise over 70 operators.
- Manage all day to day production activities.
- Provide solutions to problems that may occur during manufacturing.
- Ensure compliance with health and safety policies, systems and processes.
- Ensuring that production is cost effective.
- Directing 3 production planning specialist&1 material planner
- Determination of number of Labor needed to achieve the production plan.
- Scheduling operators, production shifts, and reviewing weekly & monthly production schedule
- Deployment of lean manufacturing concepts through Production&planning; to minimize waste.


Company Details

Asfour Crystal

Cairo, Egypt

More then 1000 employees

Luxury Goods and Jewelry

www.asfourcrystal.com

Nov 2015 to present (1 year 1 month)
Senior Process Engineer at Asfour Crystal

Experience Details

Senior Process Engineer

Engineering - Mechanical/Electrical

Manager

- Founding member of the process engineering department.
- Designing the standard operational procedure(SOP) for the processes in chaton sector.
- find a new techniques that lead to improve the quality and reduce the cost.
- Identifies and resolves operational and technical problems facing various departments and puts the standard solutions.
- Participating in resolving of any customer claim.
- Supervise the development of productive cells of different units
- Following the request of machinery and tools for production lines regularly and oversees the installation and operation plan and ensure the safety and efficiency of the equipment.
- Equips the initial budget for the required equipment and machinery.

 Projects :
1 –Decrease the throughput time (TPT) and decrease cash to cash cycle for a products family.
2 – spraying improvement projects.
3 – Spraying line control and Automation.
4 – Decrease defects of a product family.


Company Details

Asfour Crystal

Cairo, Egypt

More than 1000 employees

Luxury Goods and Jewelry

www.asfourcrystal.com

Dec 2014 to Nov 2015 (11 months)
process engineer at Asfour crystal

Experience Details

process engineer

Engineering - Mechanical/Electrical

Experienced (Non-Manager)

- Creating standard work procedures and work instructions,
- Implementing 5S and visual management system in the working cells.
- Determining and solving technical & operational problems.
- Participating in contentious improvement committees.
- New products implementation.
- Studying and introducing new materials to improve quality.
- Root cause analysis and improving manufacturing processes.
- Founding member of the process engineering department.
- Searches for new techniques that lead to improve the quality and reduce the cost.
- Participating in resolving of any customer claim.
- Supervise the development of productive cells of different units
 Projects :
1 –Decrease the production Lead time by 40 %( Lean project)
2 – Coating improvement projects (six sigma project)
3 – Varnish Spraying line control and Automation.
4 – Decrease defects of a product family.
5 – Increase Asfour crystal shining.


Company Details

Asfour crystal

Egypt

N/A

Luxury Goods and Jewelry

N/A

Feb 2013 to Dec 2014 (1 year 10 months)
Chemical engineer production manager at INDE group

Experience Details

Chemical engineer production manager

Manufacturing/Production

Manager

- Contact person with the suppliers and the customers.
- Production planning and materials ordering.
- Production plan achievement with the approved GM quality
- Continuous workers training.
- Hiring of the new workers.
- Solving the internal and external problems and handling the customer claims
- Make the SOP, SOS, process flow, control plan, PFMEA, and 5S implementation.
- store management for the department
- Follow up of the new projects.
 Projects :
1 – TFR the new commercial vehicles for GM.
2 – N 300 the new passengers vehicles for GM.
3 – Painting of washing machine parts for Olympic group.
4 - powder coating modification line.


Company Details

INDE group

El sadat, Egypt

501-1000 employees

Automotive

www.indegroup.com

Oct 2011 to Jan 2013 (1 year 3 months)
Senior Chemical Engineer at Intercairo for Aluminum Profiles Industry

Experience Details

Senior Chemical Engineer

Manufacturing/Production

Experienced (Non-Manager)

- Share in building the new factory in 6 October.
- Responsible for achieving the production plan with the required quality.
- Responsible for stabilizations of the chemical bathes.
- Training of the technicians to work by a SCADA system
- Design the process and put the BOM for the production
- Ordering the chemicals.


Company Details

Intercairo for Aluminum Profiles Industry

6 October, Egypt

More then 1000 employees

Chemicals

N/A

Oct 2010 to Oct 2011 (1 year)
Quality control chemist at Betek Boya ve Kimya Sanayi A.Ş.

Experience Details

Quality control chemist

Manufacturing/Production

Entry Level

- Raw material testing to ensure the quality.
- In process quality control testes.
- Correction of the production batches to fit the required specification.
- Responsible for the Color Mix unit.


Company Details

Betek Boya ve Kimya Sanayi A.Ş.

6 October, Egypt

101-500 employees

Chemicals

www.betek.com

Nov 2009 to Oct 2010 (11 months)
Senior medical rep at EPICO pharmacuticals

Experience Details

Senior medical rep

Pharmaceutical

Experienced (Non-Manager)

- Forecasting the selling plan for the products.
- Responsible for achieving the sales plan.
- Promotion for the new products.
- Follow up with the physician and pharmacist to give them the knowledge and support for the products.
- Follow up tenders for government organizations.


Company Details

EPICO pharmacuticals

Cairo, Egypt

More then 1000 employees

Pharmaceuticals

www.eipico.com

Jun 2007 to Oct 2009 (2 years 4 months)

Achievements


1 –Decrease the production Lead time by 40 %( Lean project)
2 – Coating improvement projects (six sigma project)
3 – Varnish Spraying line control and Automation.
4 – Decrease defects of a product family.
5 – Increase Asfour crystal shining.



1- TFR the new commercial vehicles for GM.
2 – N 300 the new passengers vehicles for GM.
3 – Painting of washing machine parts for Olympic group.
4 – Painting of INDE tricycle (new manufacturing line)



share in bulding the new factory in 6 october


Education

BSc in chemistry

Education Details

BSc

chemistry

faculty of science ain shams university, Egypt

B / Very Good / 75 - 85%

N/A

N/A

faculty of science ain shams university
2003 - 2007

Certifications

Certificate details

lean manufacturing green belt

Aug 2014

89 out of 100

N/A

N/A

SMART consulting

N/A

Certificate details

Six sigma yellow Belt

May 2013

N/A

N/A

N/A

SYMPIOS

N/A

Certificate details

Certified internal auditor

Oct 2013

N/A

N/A

N/A

N/A

OSHA
Jul 2011

Certificate details

OSHA

Jul 2011

N/A

N/A

N/A

California state academy

N/A

Certificate details

Specialist's Course of Health & Safety (HSE)

Oct 2010

N/A

N/A

N/A

N/A

Training and Courses

Training/Course Details

ISO 17025 for lab calibration and uncertainty.

Feb 2015

asfour

N/A

Training/Course Details

Fire Fighting course.

Oct 2010

Fire Fighting institute

N/A

Training/Course Details

Painting courses.

Jul 2014

Egyptian syndicate of profissions

N/A

Training/Course Details

Water treatment technologies.

Mar 2013

Egyptian syndicate of profissions

N/A

Training/Course Details

Chemical instrumental Analysis course in Ain shams central lab.

Aug 2007

central lab of ain shams

N/A

Training/Course Details

National center of research (in chemical &genetic engineering labs.)

Jul 2006

National center of research

N/A

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Last update 1 days ago.

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Profile Skills and Keywords

AnalyticalAutoCADAutomotiveCertified Internal AuditorChemical Engineer Production ManagerChemical Instrumental Analysis Course In Ain Shams Central Lab.ChemicalsChemistryEnglishFire Fighting Course.FrenchISO 17025 For Lab Calibration And Uncertainty.LeaderLean Manufacturing Green BeltLuxury Goods And JewelryManufacturingMicrosoft OfficeMinitabNational Center Of Research (in Chemical &genetic Engineering Labs.)NegotiatorOSHAOperationsOracle DeveloperOrganizerPainting Courses.PharmaceuticalPharmaceuticalsProblem SolverProcess EngineerProcess EngineeringProductionProduction & Process Improvement Section HeadQualityQuality Control ChemistReading Scientific BooksSafety And HealthySenior Chemical EngineerSenior Medical RepSenior Process EngineerSix Sigma Yellow BeltSpecialist's Course Of Health & Safety (HSE)SportsTravelWater Treatment Technologies.

Self-assesed Skills

Languages

English

English

: Fluent

: Fluent

: Fluent

: Fluent

French

French

: Intermediate

: Intermediate

: Beginner

: Beginner

Tools and Technologies

Microsoft Office

Microsoft Office

: Advanced

: Extreme - I love it!

:

More than 7 years

AutoCAD

AutoCAD

: Intermediate

: High

:

1-3 years

Oracle developer

Oracle developer

: Intermediate

: High

:

3-5 years

minitab

minitab

: Intermediate

: High

:

1-3 years

Fields of Expertise

production

production

: Expert

: Extreme - I love it!

:

5-7 years

process engineering

process engineering

: Expert

: Extreme - I love it!

:

3-5 years

quality

quality

: Advanced

: Extreme - I love it!

:

1-3 years

safety and healthy

safety and healthy

: Intermediate

: High

:

Less than 1 year

Key Skills

Analytical, Leader, Negotiator, Organizer, Problem Solver

Online Presence

www.linkedin.com/in/mohamed-abuel-makarem-52714859

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