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Maged Nabil Karas

Utility Engineer Section Head at Marcyrl pharma for sterile & non-sterile hormone plant

Helwan, Cairo, Egypt

Work Experience

  • Utility Engineer Section HeadFull Time

    Marcyrl pharma for sterile & non-sterile hormone plant

    Jan 2018 - Present -7 yrs, 6 months

    Egypt , Cairo

    • Job Details:- Participated in startup of Marcyrl Pharma in Ampoule, Tablet and Suppository Hormone lines (review design of Electrical, HVAC system, Production machines & Partition). - Participated in startup of New Marcyrl Pharma in Ampoule, Vial, 3 Tablet lines and Blow Fill Seal lines (review design of Electrical, HVAC system, Production machines & Partition). - Following up all installation, commissioning and tests for HVAC system. - Review submittals & shop drawing for project. - Executing the FAT & SAT on Lifter machine in EGYPT & GERMANY (SERVOLIFT Company). - Following up operating and maintaining HVAC system: (3 Cooling Towers, 3 Chillers, 16 AHUs and FCUs) and action necessary procedures to test the system and ensure efficiency. - Following up & operating the BMS System. - Saving necessary spare parts, doing preventive maintenance plan and improving The performance of the equipment. - Supervise execution of the corrective actions to minimize machines’ stoppages. - Following up executive the SOP and update it. - Training technicians and following up them. Projects: - Layout Design of Sterile & non-sterile hormone lines in Marcyrl Pharma {Ampoule, Suppository, Tablet & Blistering machine}. - Layout Design of Sterile & non-sterile lines in New Marcyrl Pharma {Vial, Ampoule, Blow Fill Seal (BFS) & 3 Tablet lines}. - Upgrade of chilled water station {condensing & chilled pipes, chiller and pumps}.
  • • Senior Electrical Utilities and Maintenance EngineerFull Time

    EVA Cosmetics Corporation

    May 2016 - Dec 2017 -1 yr, 7 months

    Egypt

    • Job Details:- Following up operating and maintaining all external utilities including: (Medium Voltage Panel, Transformers, Generators, Low Voltage Panels, UPS system, Water Pumps and Fire Fighting Pumps). - Following up operating and maintaining the boiler (Brand: Looz, 3 ton/h). - Following up operating and maintaining the compressors (Brand: Atlas Copco & IR). - Following up operating and maintaining Water Treatment Plant which consists of Multimedia filter, Softener, R.O, P.W (Brand: Stilmas). - Following up operating and maintaining the Chillers & HVAC system (3 Cooling Towers, 2 Chillers, 44 AHUs and FCUs) and action necessary procedures to test the system and ensure efficiency. - Following up & operating the BMS System and improved the performance of system. - Work on improving the performance of the equipments. - Improved the process of production by saving necessary spare parts, Preventive maintenance plan. - Supervise execution of the corrective actions to minimize machines’ stoppages. - Provide daily reports on the state of the equipment and requests for spare parts and record their own faults. - Coordination of the maintenance plan in terms of infrastructure. - Following up executive the SOP and update it. - Application of Occupational Safety and Health Systems. - Training technicians and following up them. - Participated in several projects such as: 1- Re-validation for water treatment plant. 2- Construction of Alcohol store. 3- Installation heat exchanger & Chiller for cooling alcohol. 4- Risk management for all utilities equipment.
  • Utilities EngineerFull Time

    Global Pharmaceutical Industries (GPI) (Sterilization Area).

    Sep 2012 - May 2016 -3 yrs, 8 months

    Egypt

    • Job Details: Main job responsibilities included: - Following up operating and maintaining all external utilities (Medium Voltage RMU Panels, Transformers, Generator, Low Voltage Panels, UPS, Compressor, Boiler, the Water Pumps and Water Treatment Plant). - Following up operating and maintaining the HVAC system (Cooling Towers, Chillers, AHUs and FCU). - Executing the tests on Filters (Dop Test, Air Volume & Air Velocity Test). - Following up all the SOP of Electrical and HVAC systems. - I have a good knowledge about the Ampoule & Vial production lines (Washing, Tunnel, Filling & Capping machines) - Design of the electrical power system and drawing all layouts of lighting, sockets, Power outlets, cable routing & panel boards for the production area At Global Napi Pharmaceutical (GNP) Company. - Review design of the electrical power system for the Pharma Pack Factory at Polaris (At 6th of October). - Following up all electromechanical works in the site at Pharma Pack Factory in Polaris (At 6th of October). - Review design of the electrical power system for Shamla Factory (At Saudi Arabia Kingdom).
  • Electrical EngineerFull Time

    IBEC

    Oct 2010 - Sep 2012 -1 yr, 11 months

    Egypt , Cairo

    • Job Details: Design of Electrical Power Distribution Systems including: - Load estimation. - Lighting study by Relux program. - lighting layout and wiring diagram. - Sockets, outlet layout and wiring diagram. - Cables routing. - Loads calculation. - Panel schedule. - Calculation Transformer rating. - Circuits breaker selection. - Cables selection. - Drawing Single line diagram for each distribution board. - Voltage drop calculation. - Short circuit analysis. - Bill of Quantities (BOQ). - Approving Submittals of Material & Equipments for the Project according to Specs & Design Drawings. - Approval of Project's Shop-Drawings and Answering/Reply for RFI. - Supervision of Electrical Installation (Cables, Bus-Way, Cable Tray, Panels, Tr., Gen, .… etc), Attending Factory Tests & Executing Inspection Request.  Electrical Safety Study (by using SKM Program) including: - Flash Hazard studies. - Short circuit studies. - Selectivity Study.  I have designed the projects of: - Asian Restaurant in Reef Oasis Resort in Sharm El sheikh. - Main Restaurant in Reef Oasis Resort in Sharm El sheikh. - Stores & Office Building in Luna Industrial Investment Company. - Oman Offices Building in Oman kingdom. - Review design of the new buildings in EVA Pharma Company. - Glass Factory - NATIONAL GLASS INDUSTRIES CO. (ZOUJAJ) in KSA. - Villa in Oman Kingdom. - Banglalink Telecom Company in Bangladesh. - Vodafone Egypt - Dallah Towers, EL Maadi, First Floor Rennovation. - Electrical Safety Study (Flash Hazard, Short Circuit & Selectivity studies) for four Transformers in Procter & Gamble Egypt Factory. - Electrical Safety Study (Flash Hazard, Short Circuit & Selectivity studies) for Mohammedia Plant in Procter & Gamble Maroc Factory. - Electrical Safety Study (Flash Hazard, Short Circuit & Selectivity studies) for Gillette Poland Lodz in Procter & Gamble Poland Factory. - First Nile Boat in Cairo. - As site Resident Project Engineer & Client Representative At Vodafone Egypt in Dallah Tower, EL Maadi.
  • Education

    • Bachelor's Degree in Electrical Engineering

      Helwan University

      Jan 2004 - Jan 2009 - 5 yr

    Skills

    • Electrical Engineering
    • Electrical Control
    • Electrical Engineering
    • Mechanical
    • hvac system
    • Water Treatment
    • Boiler
    • Utilities

    Languages

    • English

      Advanced

    Training & Certifications

    • • Heating, Ventilation & Air Condition System Design

      Light your Brain company·2018
    • Programmable Logic Controller (P.L.C – S7- 200 / 300 / 1200))

      Mega Academy ·2015
    • Automatic Control

      Institute Salesian "Don Bosco"·2015
    • Electrical Power Systems Distribution (Level-2)

      Jelecom Panasonic ·2012
    • Power System Distribution (Level 1)

      Jelecom Panasonic Company·2010
    • Jelecom Panasonic Company

      AMIDEAST & SYNERGY ·2010
    • Programmable Logic Controller (P.L.C – S7- 200)

      Institute Salesian "Don Bosco"·2010
    • (AutoCAD2007 2D)

      Cairo University·2008
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