
Maged Nabil Karas
Utility Engineer Section Head at Marcyrl pharma for sterile & non-sterile hormone plant
Helwan, Cairo, EgyptWork Experience
Utility Engineer Section HeadFull Time
Marcyrl pharma for sterile & non-sterile hormone plant
Jan 2018 - Present -7 yrs, 6 months
Egypt , Cairo
- Job Details:- Participated in startup of Marcyrl Pharma in Ampoule, Tablet and Suppository Hormone lines (review design of Electrical, HVAC system, Production machines & Partition). - Participated in startup of New Marcyrl Pharma in Ampoule, Vial, 3 Tablet lines and Blow Fill Seal lines (review design of Electrical, HVAC system, Production machines & Partition). - Following up all installation, commissioning and tests for HVAC system. - Review submittals & shop drawing for project. - Executing the FAT & SAT on Lifter machine in EGYPT & GERMANY (SERVOLIFT Company). - Following up operating and maintaining HVAC system: (3 Cooling Towers, 3 Chillers, 16 AHUs and FCUs) and action necessary procedures to test the system and ensure efficiency. - Following up & operating the BMS System. - Saving necessary spare parts, doing preventive maintenance plan and improving The performance of the equipment. - Supervise execution of the corrective actions to minimize machines’ stoppages. - Following up executive the SOP and update it. - Training technicians and following up them. Projects: - Layout Design of Sterile & non-sterile hormone lines in Marcyrl Pharma {Ampoule, Suppository, Tablet & Blistering machine}. - Layout Design of Sterile & non-sterile lines in New Marcyrl Pharma {Vial, Ampoule, Blow Fill Seal (BFS) & 3 Tablet lines}. - Upgrade of chilled water station {condensing & chilled pipes, chiller and pumps}.
• Senior Electrical Utilities and Maintenance EngineerFull Time
EVA Cosmetics Corporation
May 2016 - Dec 2017 -1 yr, 7 months
Egypt
- Job Details:- Following up operating and maintaining all external utilities including: (Medium Voltage Panel, Transformers, Generators, Low Voltage Panels, UPS system, Water Pumps and Fire Fighting Pumps). - Following up operating and maintaining the boiler (Brand: Looz, 3 ton/h). - Following up operating and maintaining the compressors (Brand: Atlas Copco & IR). - Following up operating and maintaining Water Treatment Plant which consists of Multimedia filter, Softener, R.O, P.W (Brand: Stilmas). - Following up operating and maintaining the Chillers & HVAC system (3 Cooling Towers, 2 Chillers, 44 AHUs and FCUs) and action necessary procedures to test the system and ensure efficiency. - Following up & operating the BMS System and improved the performance of system. - Work on improving the performance of the equipments. - Improved the process of production by saving necessary spare parts, Preventive maintenance plan. - Supervise execution of the corrective actions to minimize machines’ stoppages. - Provide daily reports on the state of the equipment and requests for spare parts and record their own faults. - Coordination of the maintenance plan in terms of infrastructure. - Following up executive the SOP and update it. - Application of Occupational Safety and Health Systems. - Training technicians and following up them. - Participated in several projects such as: 1- Re-validation for water treatment plant. 2- Construction of Alcohol store. 3- Installation heat exchanger & Chiller for cooling alcohol. 4- Risk management for all utilities equipment.
Utilities EngineerFull Time
Global Pharmaceutical Industries (GPI) (Sterilization Area).
Sep 2012 - May 2016 -3 yrs, 8 months
Egypt
- Job Details: Main job responsibilities included: - Following up operating and maintaining all external utilities (Medium Voltage RMU Panels, Transformers, Generator, Low Voltage Panels, UPS, Compressor, Boiler, the Water Pumps and Water Treatment Plant). - Following up operating and maintaining the HVAC system (Cooling Towers, Chillers, AHUs and FCU). - Executing the tests on Filters (Dop Test, Air Volume & Air Velocity Test). - Following up all the SOP of Electrical and HVAC systems. - I have a good knowledge about the Ampoule & Vial production lines (Washing, Tunnel, Filling & Capping machines) - Design of the electrical power system and drawing all layouts of lighting, sockets, Power outlets, cable routing & panel boards for the production area At Global Napi Pharmaceutical (GNP) Company. - Review design of the electrical power system for the Pharma Pack Factory at Polaris (At 6th of October). - Following up all electromechanical works in the site at Pharma Pack Factory in Polaris (At 6th of October). - Review design of the electrical power system for Shamla Factory (At Saudi Arabia Kingdom).
Electrical EngineerFull Time
IBEC
Oct 2010 - Sep 2012 -1 yr, 11 months
Egypt , Cairo
- Job Details: Design of Electrical Power Distribution Systems including: - Load estimation. - Lighting study by Relux program. - lighting layout and wiring diagram. - Sockets, outlet layout and wiring diagram. - Cables routing. - Loads calculation. - Panel schedule. - Calculation Transformer rating. - Circuits breaker selection. - Cables selection. - Drawing Single line diagram for each distribution board. - Voltage drop calculation. - Short circuit analysis. - Bill of Quantities (BOQ). - Approving Submittals of Material & Equipments for the Project according to Specs & Design Drawings. - Approval of Project's Shop-Drawings and Answering/Reply for RFI. - Supervision of Electrical Installation (Cables, Bus-Way, Cable Tray, Panels, Tr., Gen, .… etc), Attending Factory Tests & Executing Inspection Request. Electrical Safety Study (by using SKM Program) including: - Flash Hazard studies. - Short circuit studies. - Selectivity Study. I have designed the projects of: - Asian Restaurant in Reef Oasis Resort in Sharm El sheikh. - Main Restaurant in Reef Oasis Resort in Sharm El sheikh. - Stores & Office Building in Luna Industrial Investment Company. - Oman Offices Building in Oman kingdom. - Review design of the new buildings in EVA Pharma Company. - Glass Factory - NATIONAL GLASS INDUSTRIES CO. (ZOUJAJ) in KSA. - Villa in Oman Kingdom. - Banglalink Telecom Company in Bangladesh. - Vodafone Egypt - Dallah Towers, EL Maadi, First Floor Rennovation. - Electrical Safety Study (Flash Hazard, Short Circuit & Selectivity studies) for four Transformers in Procter & Gamble Egypt Factory. - Electrical Safety Study (Flash Hazard, Short Circuit & Selectivity studies) for Mohammedia Plant in Procter & Gamble Maroc Factory. - Electrical Safety Study (Flash Hazard, Short Circuit & Selectivity studies) for Gillette Poland Lodz in Procter & Gamble Poland Factory. - First Nile Boat in Cairo. - As site Resident Project Engineer & Client Representative At Vodafone Egypt in Dallah Tower, EL Maadi.
Education
Bachelor's Degree in Electrical Engineering
Helwan UniversityJan 2004 - Jan 2009 - 5 yr
Skills
Languages
English
Advanced
Training & Certifications
• Heating, Ventilation & Air Condition System Design
Light your Brain company·2018Programmable Logic Controller (P.L.C – S7- 200 / 300 / 1200))
Mega Academy ·2015Automatic Control
Institute Salesian "Don Bosco"·2015Electrical Power Systems Distribution (Level-2)
Jelecom Panasonic ·2012Power System Distribution (Level 1)
Jelecom Panasonic Company·2010Jelecom Panasonic Company
AMIDEAST & SYNERGY ·2010Programmable Logic Controller (P.L.C – S7- 200)
Institute Salesian "Don Bosco"·2010(AutoCAD2007 2D)
Cairo University·2008