Khaled Zaki
Group Supply Chain Director at Electrostar
New Cairo, Cairo, EgyptWork Experience
Group Supply Chain DirectorFull Time
Electrostar
Feb 2021 - Present -4 yrs, 5 months
Egypt , Giza
- Job Details:Leading Supply Chain division for five factories in terms of : Procurement, Production planning, MRP planning, logistics, Warehouses , outsourcing and local fabrications and projects.
Supply Chain DirectorFull Time
Frigoglass ,Jebel Ali Free Zone, Dubai
May 2014 - Nov 2020 -6 yrs, 6 months
United Arab Emirates , Dubai
- Job Details:Procurement & strategic sourcing of below categories: RM, Packaging, Printing Materials, Chemicals & Consumables. Fuel (LPG, HFO, Pet Coke, Diesel, and liquid oxygen). All machinery, Refractories, Glass forming Molds, spare parts for furnace, batch plant and all other CAPEX items. - Define and monitor the procurement and services budget. - Negotiation and Signing of Annual Contracts. - Liaison & coordination with finance director on inventory control, spend analysis and payment plan for suppliers according to the cash flow and prioritize on weekly basis. - Managing strong relationship with suppliers ensuring continuity of business plan even with challenges of cash flow constraints. Logistics Management - Manage the Inbound & outbound Logistics (Export of 6000 x40"HC containers/year). - Logistics tendering, negotiation and control of freights Rates. - Implement the new ideas (Usage of NORs, Core carrier concepts, zero or minus freight destinations & reveres logistics). Material planning & Control - Actively participating in annual business plan & quarterly forecasts. - Implement the MRP tools to monitor materials in pipe line to avoid shortages or excesses. - Optimizing working capital, monitor and reduce the inventory level. Packaging - Develop packaging system & reduce significantly packaging cost/ton through various projects, innovation and perform more standardization. - Implement the returnable packaging concept & reduce the waste. Warehouse management - Managing the FG & WIP; perform efficiently receiving, storing & dispatching. - Utilizing the space and increase storing capacity by 20% - Implement WMS, improving WH mapping & location accuracy. - Increase the efficiency of the handling Equipment’s and reduce its cost. General stores - Ensure proper & timely GRV’s, Goods Issuance and support the plant at 24/7
Supply Chain ManagerFull Time
Obeikan Float Glass ,Yanbu Industrial city, Saudi Arabia
Apr 2013 - Apr 2014 -1 yr
Logistics, Warehouse & Cold End ManagerFull Time
Sphinx Float Glass- Citadel Group ,El Sadat Industrial City-Egypt
May 2011 - Feb 2013 -1 yr, 9 months
Egypt , Cairo
- Job Details:Leading a large team of white and blue collars, managing the areas of; glass cutting line, production planning, Packaging workshop fabrication, warehouse of finished product, handling equipments, housekeeping, 5S, safety management & entire logistics operations with a big volume related to dispatch & export activities by road, special containers & break-bulk vessels, achieving high level of customer service, smooth operations, high optimization and cost saving.
Education
Technical Diploma in Procurement
MCIPSJan 2022 - Jan 2023 - 1 Year
Master's Degree in International Trade & Logistics
Arab Academy for Science, Technology and Maritime Transport (AAST)Jan 2013
BSC in commerce
Ain Shams University (ASU)Jan 1993 - Jan 1997 - 4 yr
Achievements
Successfully reduced the cost of Direct Material, Energy & Packaging Materials with an overall supply Chain savings of €2.4Mln in 2015 & €2.1Mln in 2016, leading to optimization of working Capital. Achieved high logistics profitability with an average of €500K/year and Zero demurrages. Reduced the number of Air shipments and airfreight cost by 30%, and eliminated the Waiting Charges for Trucks & Containers. Design Thinking, Innovation Developed new Packaging Materials with New designs & implemented more standardization. Introduced returnable Packaging concept, and implemented reverse logistics. Achieved best in class logistics rates to support sales growth. (Obtained zero ocean freight and negative freight on some destinations). Implementation of 5S, & lead lean 6 sigma projects. Designed warehouse system from scratch; racking system, manpower, layout with the best utilization in the space, the motions and handling equipment. Reviewed end to end Supply Chain p
Skills
- Communication
- Manufacturing Industry
- ERP
- supply chain manager
- Supply Chain
- procurment
- Logistics
- 5S Methodology
- • Project Management
- • Negotiation Techniques
Languages
English
Fluent