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Karim Mahmoud Ahmed Abdallah

Maintenance Manager at Bahna engineering international S.A.E

Montaza, Alexandria, Egypt

Work Experience

  • Maintenance ManagerFull Time

    Bahna engineering international S.A.E

    Oct 2013 - Present -11 yrs, 8 months

    Egypt , Alexandria

    • Job Details:Develop and execute strategic preventive maintenance plans based on condition monitoring and industry best practices to maximize utilization and availability to maintain optimal service levels, reduce downtime, and support cost-effective operations. • Manage and optimize daily fleet maintenance operations, ensuring strict adherence to safety, environmental, and regulatory compliance standards to minimize risk and maximize operational reliability. • Ensure seamless execution of preventive, predictive, corrective maintenance programs, and unplanned breakdowns, aligning with industry standards to minimize downtime and optimize asset lifecycle. • Monitor and analyze maintenance and reliability KPIs, including Mean Time Between Failures (MTBF), Mean Time to Repair (MTTR), and backlog performance, driving continuous improvement initiatives. • Leverage SAP-ERP (SAP Plant Maintenance ) to enhance maintenance planning, asset management, and workflow optimization. • Manage the maintenance and repair of a diverse fleet of heavy equipment, including Caterpillar Equipment, Slag pot carriers (KAMAG , KIROW and CARRIE) and drop ball cranes. • Diagnose, troubleshoot, and resolve failures in electrical, mechanical, hydraulic, and powertrain systems, including diesel engines, transmissions, and axles. • Oversee maintenance and repair of MAN/MCV heavy tipper trucks, dump trucks, and low-bed trailers, implementing best practices to improve durability and reduce failures. • Manage the maintenance and repair of aggregate processing systems, including crushers, AC Motors, Magnets, screens, conveyors, dust suppression systems, and fog cannons. • Implement advanced maintenance methodologies, Such as Total Productive Maintenance (TPM), Root Cause Failure Analysis (RCFA), and Reliability-Centered Maintenance (RCM), to eliminate recurring failures and enhance equipment reliability. • Generated and submitted detailed reports providing insights fleet status by develop data-driven analytics, smart fleet monitoring, and performance assessments, leveraging technology to improve decision-making and resource allocation. • Manage workforce labor hours, spare parts procurement, and inventory control within budget constraints to optimize cost effectiveness aligned with maintenance needs. • Conduct daily audits to ensure maintenance documentation accuracy, including completed work orders and inspection checklists, to monitor equipment performance and optimize maintenance efficiency. • Monitored and maintained compliance with corporate safety protocols and Mission to Zero initiatives through regular audits and safety meetings. • Assisted in annual budgeting, cost tracking, and resource planning to optimize financial performance , maintenance and operational output.
  • Heavy equipment Maintenance engineerFull Time

    Beshay Steel

    Jan 2013 - Sep 2013 -8 months

    Egypt , Alexandria

    • Job Details:Led the maintenance and repair operations for SENNEBOGEN and LIEBHERR scrap handling cranes, overseeing hydraulic, electrical, and mechanical system diagnostics, repairs, and component overhauls. • Developed and implemented preventive maintenance strategies based on detailed equipment condition monitoring, effectively reducing unscheduled downtime and enhancing crane efficiency. • Conducted and supervised quality maintenance operations, ensuring compliance with safety regulations and environmental standards to enhance operational efficiency and sustainability
  • Maintenance Engineer.Full Time

    Bahna Engineering International Company

    Aug 2010 - Jan 2013 -2 yrs, 5 months

    • Senior instrumentation and Automation EngineerFull Time

      Rubex for Metal industries

      Sep 2006 - Aug 2010 -3 yrs, 11 months

      • Education

        • Electrical Engineering Department, Communication and Electronics section. in Faculty of engineering

          Alexandria University (ALEXU)

          Jan 2001 - Jan 2006 - 5 yr

        Achievements

        Spearheaded the comprehensive upgrade of KIROW slag pot carriers to factory condition, integrating advanced features from newer models to prevent operational issues, extend equipment lifespan, and achieve a 30% reduction in maintenance costs while maintaining equipment quality standards. Successfully led major repair and overhaul projects on KAMAG slag pot carriers by implementing an advanced preventive maintenance program and delivering staff training on the latest methodologies, including condition monitoring and Reliability-Centered Maintenance (RCM), resulting in improved operational conditions, extended equipment lifecycle. Successfully designed and implemented an SAP-integrated PM add-on preventive maintenance module, that automates PM/Pd.M./CM work orders, tracking equipment health, and optimizing resource allocation, leading to increased reliability, reduced downtime, and cost savings up to 20%

        Skills

        Languages

        • English

          Fluent

        Training & Certifications

        • CATERPILLAR Heavy Construction Equipment Advanced Hydraulic and Transmission System

          Mantrac Egypt·2025
        • Financial & Cost Management for Maintenance & Asset Management (CAMA2) |

          RES Global·2025
        • Primavera Project Management Training Program

          Arab Academy·2025
        • Certified Maintenance and Reliability Professional (CMRP)

          SMRP·2024
        • Reliability Centered Maintenance (RCM)

          RES Global·2018
        • Caterpillar Practical Training (Loader 980L & Excavators 336D2L)

          Mantrac·2017
        • Project Management Professional (PMP)

          Engineers Syndicate·2016
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