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Karim Alaa

Engineering & HSE Manager at Agthia Group Pjsc

Port Fuad, Port Said, Egypt

Work Experience

  • Engineering & HSE ManagerFull Time

    Agthia Group Pjsc

    Dec 2022 - Present -2 yrs, 6 months

    • Job Details:Engineering & HSE Manager with 13+ years of experience in Health, Safety, Sustainability, and Maintenance Management in Terminals and Food industries. I’m CMRP and NEBOSH IGC certified.
  • Maintenance Section HeadFull Time

    Rayada Factory

    Feb 2021 - Nov 2022 -1 yr, 9 months

    Egypt , Port Said

    • Job Details:• Design and implementation preventive maintenance schedule of the factor utilities and production equipment. • Supervising department strategy and measured staff performance. • Design and construction overhead crane to service production departments. • Leading savings project through engineering process excellence program PEX and Kaizen. • Renovation and rehabilitation the power factor system. • Followed up warranty claims process, handled technical issues with equipment OEMs. • Performing hydraulic, pneumatic systems in the factory. • Managed all engineering personnel and personally led development programs to completion according to company's strategic and financial goals. • Observing the Engineering stores • Supervising the training of the staff • Reporting and advising the General Manager any serious matters • Observing the factory industrial safety equipment function.
  • Mechanical Engineer Team LeaderFull Time

    APM Terminals

    Jun 2016 - Jun 2020 -4 yrs

    Egypt , Port Said

    • Job Details:* Performing and supervising the planned maintenance projects for terminal cranes (STS,RTG) (Noell & ZPMC). * Crane maintenance including assembling and disassembling of various Mechanical parts( Pistons ,Valves, Pumps and brakes)and Performing Preventive and corrective maintenance of the Engines ( Cummins and Volvo). * Monitoring the Qaulity of the Job Done by the technicians. * Coordinate with Planning MNG and ENG to set the maintenance/repair plan. * Perform other duties as requested by the direct Senior/MNG. * Fully Comply with HSSE Policies, departmental SOP’s. * Promote a culture to ensure full compliance with all applicable safety standards. * Take diligent care of all SCCT property and materials. * Actively participate in relevant SCCT, ENG and HSSE process improvement initiatives. * Ensure that all subordinates thoroughly understand all relevant work procedures. * Ensures that each vehicle entering the workshop goes through the Chev process. *Supports the Service Advisor to communicate the details, cost and time required for any additional work to the customer. * Manage the work on the vehicle to ensure that all the jobs detailed on the Repair Order (Job Card) are completed and that the full suite of JLR Technical Support materials (e.g. TOPIX) are used by Technicians, resulting in a repair which is Right First Time. * Uses an understanding of JLR Warranty Policies to determine which repairs can be categorized as warranty work. Uses JLR systems (DDW / WASP, GWMS) to obtain warranty information and obtain authorization if required
  • Project Mechanical EngineerFull Time

    Suez Canal Container Terminal

    Jan 2015 - Jun 2016 -1 yr, 5 months

    Egypt

    • Job Details:• Handling heavy crane repairs, projects and overhauling jobs over CHE fleets of STS, RTG cranes. • Actively contributing in Engineering PEX, equipment reliability, and projects execution. • Promote a culture to ensure full compliance with all applicable safety standards. • Managing technical groups for executing heavy equipment preventive maintenance. • Implement six sigma work processes. • Follow up on the projects & POs delivery. *Assist technical training to engineers of department on JFT to update subordinates with essential information and enhance their skills. *Ensure that all maintenance works in both production side or utility side have supportive SOP’s revised , approved and valid , as well utilities equipment operation Records of activities are required for , reference for work history, maintenance analysis , spare parts requesting and audits Check by supervisor and sec. head periodically. * Manage activities through different engineering sections according to the latest GMP, GEP, MOH, ISO,..etc & comply with their standards & regulations to avoid audits critical and major observations.
  • Education

    • Technical Diploma in project management

      Cairo University (CU)

      Jan 2016 - Jan 2017 - 1 Year

    • Diploma in Project Management

      Cairo University (CU)

      Jan 2016 

    • BSc of mechanical power in engineering

      Suez Canal University (SCU)

      Jan 2007 - Jan 2011 - 4 yr

    Achievements

    _ SCCT Top Ten Employees. _ Loading off Noell STS cranes from shore to ship project manager _ Installing new rails & Short rails, STS Sheaves Replacement, trolley Wheels Replacement for STS & RTG, roll out kaizen. _ Modify Trailers / Tractors chassis design, modify hydraulic circuits for Reach stacker, Empty handler. _ Applying TPM program, and ultrasound Wires Rope Inspection. _ Design and install a new over head crane in Rayada Factory. • Improving Plant Firefighting Networking. (AUF) • Saved and improved total plant Fuel consumption by 12% (MICC) • Saved and improved total plant Electrical consumption by 6% (MICC) • Saved and improved total plant Water consumption by 10% (MICC) • Improving Process Safety project for production lines. (AUF & MICC) • Creating and Implementing Safety budget OPEX and CAPEX. (AUF & MICC) • Creating Safety standards and Machines HSE Sop’s for Production lines. (AUF & MICC) • Creating Safety Emergency Procedures for Warehouses (Port said ,

    Skills

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    Languages

    • English

      Fluent
    • Arabic

      Fluent

    Training & Certifications

    • NEBOSH IGC

      NEBOSH·2024
    • CMRP

      SMRP·2023
    • Team Building Specialty Certification

      Skills Bank·2019
    • Lean problem solving- Level II

      A.P. Moller - Maersk·2019
    • Wire Rope Inspector (Ski Area)

      CASAR Drahtseilwerk Saar GmbH·2018
    • Lean basics – Level I

      A.P. Moller - Maersk·2018
    • Welding Technology.

      AWSI·2018
    • 3D CAD SolidWorks

      CAD WORKS Intl. - SolidWorks & Creaform & 3D Systems Authorized Reseller·2016
    • Lean Six Sigma Green Belt (ICGB)

      A.P. Moller - Maersk·2016
    • Flender Gearbox Overhauling

      Suez Canal Marine Supplies Co. (S.A.E)·2016
    • Green belt Lean

      APM Terminal·2015
    • ICDL Leadership

      Port Training institute·2015
    • Desiel Maintenance

      Mantrac Egypt·2015
    • Heavy Equipment Training Hydraulic course

      Port Training institute·2015
    • Hydraulic Maintenance

      Bosch Rexroth·2014
    • ISO 9001 Lead Implementer - Quality Certification

      Arab Academy for Science, Technology and Maritime Transport·2013
    • Solid Works

      self study·2012
    • Autocad 2D & 3D

      Jelecom·2011
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