
Karim Alaa
Engineering & HSE Manager at Agthia Group Pjsc
Port Fuad, Port Said, EgyptWork Experience
Engineering & HSE ManagerFull Time
Dec 2022 - Present -2 yrs, 6 months
- Job Details:Engineering & HSE Manager with 13+ years of experience in Health, Safety, Sustainability, and Maintenance Management in Terminals and Food industries. I’m CMRP and NEBOSH IGC certified.
Maintenance Section HeadFull Time
Rayada Factory
Feb 2021 - Nov 2022 -1 yr, 9 months
Egypt , Port Said
- Job Details:• Design and implementation preventive maintenance schedule of the factor utilities and production equipment. • Supervising department strategy and measured staff performance. • Design and construction overhead crane to service production departments. • Leading savings project through engineering process excellence program PEX and Kaizen. • Renovation and rehabilitation the power factor system. • Followed up warranty claims process, handled technical issues with equipment OEMs. • Performing hydraulic, pneumatic systems in the factory. • Managed all engineering personnel and personally led development programs to completion according to company's strategic and financial goals. • Observing the Engineering stores • Supervising the training of the staff • Reporting and advising the General Manager any serious matters • Observing the factory industrial safety equipment function.
Mechanical Engineer Team LeaderFull Time
APM Terminals
Jun 2016 - Jun 2020 -4 yrs
Egypt , Port Said
- Job Details:* Performing and supervising the planned maintenance projects for terminal cranes (STS,RTG) (Noell & ZPMC). * Crane maintenance including assembling and disassembling of various Mechanical parts( Pistons ,Valves, Pumps and brakes)and Performing Preventive and corrective maintenance of the Engines ( Cummins and Volvo). * Monitoring the Qaulity of the Job Done by the technicians. * Coordinate with Planning MNG and ENG to set the maintenance/repair plan. * Perform other duties as requested by the direct Senior/MNG. * Fully Comply with HSSE Policies, departmental SOP’s. * Promote a culture to ensure full compliance with all applicable safety standards. * Take diligent care of all SCCT property and materials. * Actively participate in relevant SCCT, ENG and HSSE process improvement initiatives. * Ensure that all subordinates thoroughly understand all relevant work procedures. * Ensures that each vehicle entering the workshop goes through the Chev process. *Supports the Service Advisor to communicate the details, cost and time required for any additional work to the customer. * Manage the work on the vehicle to ensure that all the jobs detailed on the Repair Order (Job Card) are completed and that the full suite of JLR Technical Support materials (e.g. TOPIX) are used by Technicians, resulting in a repair which is Right First Time. * Uses an understanding of JLR Warranty Policies to determine which repairs can be categorized as warranty work. Uses JLR systems (DDW / WASP, GWMS) to obtain warranty information and obtain authorization if required
Project Mechanical EngineerFull Time
Suez Canal Container Terminal
Jan 2015 - Jun 2016 -1 yr, 5 months
Egypt
- Job Details:• Handling heavy crane repairs, projects and overhauling jobs over CHE fleets of STS, RTG cranes. • Actively contributing in Engineering PEX, equipment reliability, and projects execution. • Promote a culture to ensure full compliance with all applicable safety standards. • Managing technical groups for executing heavy equipment preventive maintenance. • Implement six sigma work processes. • Follow up on the projects & POs delivery. *Assist technical training to engineers of department on JFT to update subordinates with essential information and enhance their skills. *Ensure that all maintenance works in both production side or utility side have supportive SOP’s revised , approved and valid , as well utilities equipment operation Records of activities are required for , reference for work history, maintenance analysis , spare parts requesting and audits Check by supervisor and sec. head periodically. * Manage activities through different engineering sections according to the latest GMP, GEP, MOH, ISO,..etc & comply with their standards & regulations to avoid audits critical and major observations.
Education
Technical Diploma in project management
Cairo University (CU)Jan 2016 - Jan 2017 - 1 Year
Diploma in Project Management
Cairo University (CU)Jan 2016
BSc of mechanical power in engineering
Suez Canal University (SCU)Jan 2007 - Jan 2011 - 4 yr
Achievements
_ SCCT Top Ten Employees. _ Loading off Noell STS cranes from shore to ship project manager _ Installing new rails & Short rails, STS Sheaves Replacement, trolley Wheels Replacement for STS & RTG, roll out kaizen. _ Modify Trailers / Tractors chassis design, modify hydraulic circuits for Reach stacker, Empty handler. _ Applying TPM program, and ultrasound Wires Rope Inspection. _ Design and install a new over head crane in Rayada Factory. • Improving Plant Firefighting Networking. (AUF) • Saved and improved total plant Fuel consumption by 12% (MICC) • Saved and improved total plant Electrical consumption by 6% (MICC) • Saved and improved total plant Water consumption by 10% (MICC) • Improving Process Safety project for production lines. (AUF & MICC) • Creating and Implementing Safety budget OPEX and CAPEX. (AUF & MICC) • Creating Safety standards and Machines HSE Sop’s for Production lines. (AUF & MICC) • Creating Safety Emergency Procedures for Warehouses (Port said ,
Skills
- Reliability-Centered Maintenance
- Total Productive Maintenance (TPM)
- Lean Manufacturing Methodology
- Technical Support
- Purchase Orders
- Preventive Maintenance
- Problem Solving
- Mechanical Maintenance
- Communication skills
- Leadership
Languages
English
FluentArabic
Fluent
Training & Certifications
NEBOSH IGC
NEBOSH·2024CMRP
SMRP·2023Team Building Specialty Certification
Skills Bank·2019Lean problem solving- Level II
A.P. Moller - Maersk·2019Wire Rope Inspector (Ski Area)
CASAR Drahtseilwerk Saar GmbH·2018Lean basics – Level I
A.P. Moller - Maersk·2018Welding Technology.
AWSI·20183D CAD SolidWorks
CAD WORKS Intl. - SolidWorks & Creaform & 3D Systems Authorized Reseller·2016Lean Six Sigma Green Belt (ICGB)
A.P. Moller - Maersk·2016Flender Gearbox Overhauling
Suez Canal Marine Supplies Co. (S.A.E)·2016Green belt Lean
APM Terminal·2015ICDL Leadership
Port Training institute·2015Desiel Maintenance
Mantrac Egypt·2015Heavy Equipment Training Hydraulic course
Port Training institute·2015Hydraulic Maintenance
Bosch Rexroth·2014ISO 9001 Lead Implementer - Quality Certification
Arab Academy for Science, Technology and Maritime Transport·2013Solid Works
self study·2012Autocad 2D & 3D
Jelecom·2011