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Karim Mohamed Gaber Abo Zaid

Dye House Manager - Chemical & Environmental Engineer - Chemical Compliance Manager - Product Quality Manager at Filmar

Agami, Alexandria, Egypt

Work Experience

  • Dye House Manager - Chemical & Environmental Engineer - Chemical Compliance Manager - Product Quality ManagerFull Time

    Filmar

    Jan 2017 - Present -8 yrs, 5 months

    Egypt , Alexandria

    • Job Details:Chemical & Dye Management: Expert in dye/chemical selection, regulatory compliance, and SOP development for lab testing, hazardous handling, and inventory control. Ensured safety, corrected non-compliance, and managed chemical lifecycle (procurement to disposal). Dyeing Production: Optimized dyehouse operations—monitored water/boiler quality, audited SOPs (caustic soda, mercerizing, dyeing machines), and tracked KPIs (yield, quality, machine use). Scheduled production for efficiency, managed wastewater, and aligned maintenance with targets. Sustainability & Compliance: Led ZDHC MRSL/RSL compliance, OEKO-TEX/STeP certifications, and supplier audits. Managed chemical risk assessments, ZDHC Gateway, and wastewater testing. Trained teams/suppliers, maintained SDS/CIL, and drove Roadmap to Zero initiatives.
  • Vice Dye House ManagerFull Time

    Filmar

    Sep 2011 - Jan 2017 -5 yrs, 4 months

    Egypt , Alexandria

    • Job Details:. Look after the finishing and dyeing processes and minimizing the rejections. . Ensure the finishing production quality & communicate with higher authority for approving quality. . Working knowledge of maintaining schedules and manpower requirements. . Supervise the dyeing operations team. . Resolve technical issues in dyeing operations. . Review and evaluate internal processes to improve efficiency. . Resolve dyeing mistakes and finishing problems. . Overall waste management in dye house, safe disposal of dyes and chemicals. . Prepare the dyeing production report and the daily consumptions. . Create the recipe history and develop recipes based on cost and repeatability. . Make color approvals on-screen by using spectrophotometer to capture both color and appearance on a physical sample thar improve quality and consistency.
  • Dyehouse Production & Shift EngineerFull Time

    Filmar

    Sep 2007 - Aug 2011 -3 yrs, 11 months

    • Job Details:. Carry out hands-on management for the dye house daily operations and dyeing and finishing improvement. . Oversee scheduling, materials, and labor to ensure that dyeing deadlines are achieved. . Look after the overall mercerization, dyeing & finishing production. . Carry out assigned responsibilities for developing, directing and coordinating material planning activities for executing the production process. . Ensure that the entire mercerization and dyeing process is going according to SOP's. . Instruct team that which chemical dye formula/process be appropriate to create the right color.
  • Technical Support Engineer (Lubricants Sales Department)Full Time

    Arab Company for Petroleum Industries

    Mar 2007 - Sep 2007 -6 months

    • Job Details:. provide technical support to the sales team in order to help its members achieve the organization’s selling goals and objectives. . provide the customers with the needed products from a technical point of view. . provide the customer with the best practice and use to maximize the customer’s profit. . Prepare and develop technical presentations to explain how the lubricant's features. . Create relationships with existing customers and make frequent visits to customers’ sites to ensure that all the products are working effectively. . Provide training programs to the sales team members on the technical aspects
  • Education

    • Bachelor's Degree in Chemical engineering

      Suez Canal University (SCU)

      Jan 2006 

    Skills

    • Interpersonal skills
    • Industry Knowledge
    • Tools and technologies

    Languages

    • English

      Fluent
    • Italian

      Fluent
    • Arabic

      Fluent
    • German

      Beginner
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