Kareem Ibrahim Mohamed

Senior Rotating Equipment Maintenance EngineerFull Time

• Job Details:Promotion.

Condition Monitoring EngineerFull Time

• Job Details:Take ownership and complete oversight with minimal supervision in regard to the conduction of proactive and predictive maintenance activities to enhance equipment reliability, assess assets’ health, diagnose assets’ fault conditions, and provide an early warning for potential equipment failures to alleviate and mitigate the onset of costly breakdowns. Take initiative for identifying condition monitoring unit training needs and chances for continuous improvement.Conduct route‐based periodical data acquisitions for vibration signatures of plant and fields equipment. Spectral and waveform analysis to assess the equipment condition as per the classifications of ISO or API vibration guidelines, or others, following any faults progression or spectral variations. Set up and perform diagnostic vibration surveys using high frequency, high‐resolution, spectral zoom, cross‐phase measurements, PeakVue™ HFD technique, and impact testing. Data acquisition and analysis are conducted using the Emerson CSI™ 2130 MHA (2‐channel) and the Asset Management Software Machinery Health Management (AMS MHM). Manage and modify measurements database and survey routes for the purposes of modification, addition, or elimination of existing or new vibration measures, and new equipment incorporation into the database, using the AMS MHM software. Coordinate with the workshop manager and plan the execution of the necessary proactive maintenance activities, such as oil sampling, data acquisition, shaft alignment, soft foot check, and shaft run‐out measurement, as needed. Originate permits and isolation certificates (PTW system) to authenticate maintenance activities, complying with HSE regulations, approvals, and recommendations. Conduct pre‐job Tool Box Talk (TBT) with the crew to discuss and inform them on the job activities and nature, safety precautions, tooling, tasks assignment, ... etc. Survey newly commissioned equipment for site acceptance testing (SAT) and acquisition of equipment baseline data, following the acceptance limits in relevant ISO or API standards, or OEM guidelines. Recommend corrective actions and generate work orders using CMMS systems, namely "IRMS" and "First GMS" CMMS systems. Correct shaft alignment using dial gauges Face & Rim method and hand calculations or laser alignment using the portable CSI™ 2130 MHA and CSI™ 8215 Alignment kit. Compose detailed and brief technical reports for maintenance department heads and stakeholders. Acquire online and offline data for shaft displacement using Bently Nevada 3300 XL proximity probes system in a MafiTrench EC3 Turbo Expander Unit. Liaise with the instruments maintenance team to address any suspected electrical faults in the BN 3300 XL system. Mentor less‐experienced staff and deliver on‐the‐job (OTJ) training for engineers and technicians on vibration data acquisition, vibration analysis, precision shaft alignment, and the use of the AMS MHM software. Originate requisitions for needed non‐stocked devices accessories, parts, and tools, recommend OEMs and suppliers, and evaluate technical offers. Follow up on stocked quantities of parts and consumables, and inform the maintenance planning team to request expedited delivery if needed. Collect oil samples periodically for analysis by a 3rd party lubricant analysis laboratory. - Review the oil analysis results using Horizon® electronic reports service, and assess the recommended corrective actions. - Compose routine daily and monthly activities reports.

Rotating Equipment Maintenance EngineerFull Time

• Job Details:Troubleshooting, routine periodical maintenance (PM), Corrective Maintenance (CM), and major repair or overhaul activities for various plant equipment of different makes and models; Waukesha gas engines, D-R & Ariel reciprocating compressors, Clarke diesel-driven firefighting pumps, motor-driven centrifugal and reciprocating pumps (Sulzer, Flowserve, Dean Pumps, Summit, Wheatley, FMC, Aurora), air coolers and fans (Air-X-changers, Moore), Screw compressors (Howden, Ingersoll-Rand, Atlas Copco). Maintenance activities are conducted following the applicable OEM operation, maintenance, and overhaul manuals and procedures.Develop an understanding of the machinery function and components, running tolerances measures and correction, so as to define their failure modes, facilitate fault diagnosis, tear‐down, and assembly, according to relevant OEM instructions.Ensure that maintenance activities are safely executed with respect to HSE regulations to maintain a safe and reliable NG plant, aiming to achieve the targeted departmental KPIs, such as; PM% of total WOs, CM to PM ratio, ... etc.Capable of interpreting Piping and instrumentation Diagrams (P&IDs), mechanical drawings and parts catalogs, equipment specifications data sheets, and assets OEM operation and maintenance manuals.Capable of editing package performance runs for reciprocating compressors using (D‐R Size V65) and (Ariel 7 Performance) computer software to review and assess the operating conditions against OEM specified limits.Capable of calculating affinity laws for pumps and fans performance, and speed ratio calculations for belt drives and gears.Plan, coordinate, and supervise day‐to‐day activities of the mechanical maintenance and support the executing teams with technical data and parts identification, according to the priorities for plant maintenance requirements.Supervise and ensure timely execution of tasks to minimize downtime and maintain equipment redundancy and reliability.Oversee daily workload assignments with the workshop manager and lead craft technicians.Liaise with the plant operations team shift engineer to identify and prioritize maintenance needs and plan for execution and resources assignment.Liaise and coordinate interdisciplinary maintenance activities with electrical & instrumentation (E&I) maintenance teams.Troubleshoot and maintain the equipment of the plant, remote fields, and nodal compression packages.Contact OEMs and packagers or their respective local agents for technical queries.Participate in commissioning and start up (CSU) activities of engine‐driven gas compression packages and pumping skids. This involved raising, categorization, execution, and clearing of system punch list items.Originate issuing vouchers for the required spares for maintenance activities.Originate requisitions for needed non‐stocked spares, parts, and tools, recommend OEMs and suppliers, and evaluate technical offers.Follow up on stocked quantities of the agreed list of critical spares, and inform the maintenance planning team to request expedited delivery when needed.Purchase non‐stocked items from the local market, if needed, following the regulations and guidelines of the financial department.Originate permits and isolation certificates (PTW system) to authenticate maintenance activities, complying with HSE regulations, approvals, and recommendations.Participate as a technical committee member in the analysis of equipment failure incidences by conducting Root Cause Failure Analysis (RCFA) study according to company‐approved forms and cause categories using the "5 Whys" methods.Conduct pre‐job Tool Box Talk (TBT) with the crew to discuss and inform on the job activities and nature, safety precautions, tooling, tasks assignments, ... etc.Assignment to special tasks/committees as requested by department heads.Review and provide feedback on work orders using the CMMS system, namely "IRMS" and "First GMS" systems.Compose technical reports for department heads and stakeholders.Preparation of monthly availability and reliability reports for selected plant equipment using company‐approved calculation forms.Compose routine daily and monthly major activities reports.