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Kareem Mohamed Tohamy

Highly analytical, ROI-focused Manufacturing Operations Manager

New Cairo, Cairo, Egypt

Work Experience

  • Plant DirectorFull Time

    International Factory for Plastics LLC

    Aug 2014 - Aug 2022 -7 yrs, 11 months

    Saudi Arabia , Riyadh

    • Job Details:• Devised & executed the company’s 5 Years strategy to reach the revenue and profit goals • Responsible for complete Business Management; Manufacturing, Maintenance, Quality, Health & Safety, Supply chain, Sales, HR, and Finance • Managed 80+ cross functional teams’ members with 10 direct subordinates • Budget and Profit & Loss management • Escalated net profits 15% via implementing Lean manufacturing and cost saving strategies • Attained SAP Business one project implementation in 6 months including IT infrastructure • Established OEE KPI and reached by the Factory to 80% • Improved production capacity by 10% by analyzing stoppage time causes and eliminate them • Developed and implemented a Quality Management System in line with ISO 9001:2015 in 5 months • Thrived sales growth by 35% through coaching sales team and improve customer experience • Founded Fill Rate KPI to enhance the logistics traceability, customer satisfaction & claims • Completed the construction of 6000 m2 Factory new extension • Accomplished the co-manufacture of 30+ products for Zamil Plastics matching to their quality standards • Introduced 37 new molds/products that amplified sales by 15% • Initiated Export sales and progressed it to 6% of Total Sales • Revised policies and procedures to guarantee corporate governance is realized • Acted as direct point of contact with key business customers & suppliers
  • Continuous Improvement Project ManagerFull Time

    LEONI Automotive Wiring Systems

    Jan 2011 - Aug 2014 -3 yrs, 7 months

    Egypt , Cairo

    • Job Details:• Accomplished the execution of the project activities on time to align with the supply chain of the customer. • Implemented Value analysis methodology to achieve saving 1.4 million Euros by analyzing 300+ ideas. • Steered 5 Continuous Improvement projects that resulted in 1.2 million euros cost-saving. • Managed project budgets and approve expenditures, ensuring that resources are used effectively. • Reduced the response time of Design for manufacturing process by 70% hence the requests escalated 40%. • 180 hours annually saved by deploying Makigami process mapping in 8 projects.
  • Senior Manufacturing Project EngineerFull Time

    LEONI Automotive Wiring Systems

    Jan 2009 - Jan 2011 -2 yrs

    Egypt , Cairo

    • Job Details:• Collaborated with cross functional teams to ensure the commitment to the project plan of the customer. • Issued Failure Mode & Effect Analysis to define potential failures within the Manufacturing Processes and elaborated corrective actions to ensure customer requirements. • Coordinated the Bill of Material creation & validation processes. • Observed the Negative & Positive Stocks in the plant’s WIP and investigate the causes.
  • Manufacturing Project EngineerFull Time

    LEONI Automotive Wiring Systems

    Mar 2007 - Jan 2009 -1 yr, 10 months

    Egypt , Cairo

    • Job Details:• Scheduled the Land Rover and Aston Martin projects activities to fulfill the customers' deadlines. • Developed Production Processes Flow-Charts to optimize the flow of material and people. • Designed layout of equipment, materials to reach maximum space efficiency.
  • Education

    • BSc in Mechanical Production Engineering

      Helwan University

      Jan 1996 - Jan 2002 - 6 yr

    • High School - Thanaweya Amma

      Ramsis Language School

      Jan 1996 

    Skills

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    Languages

    • English

      Fluent
    • Arabic

      Fluent

    Training & Certifications

    • Lean Six Sigma Black Belt - LSSBB

      IASSC·2022
    • Certified Supply Chain Professional - CSCP

      APICS·2021
    • Certified Supply Chain Professional

      Fox Valley Technical College·2021
    • Strategy Formulation

      Copenhagen Business School·2017
    • Strategic Management

      Copenhagen Business School·2017
    • The Tools of Financial Analysis

      The University of Melbourne·2016
    • Finance for Non–Financial Professionals

      University of California·2015
    • Conflict Management

      Strategic Vision·2014
    • Business Fundamentals

      Peaks Training·2013
    • Project Management Professional

      House of Management·2012
    • Presentation Skills

      Brilliance Business School·2012
    • Microsoft Project

      New Horizons·2011
    • KOSU Management

      LEONI Corporate LPS Team·2010
    • Stress Management

      LEONI Training dept·2010
    • Lean Manufacturing Green Belt

      Symbios Consulting·2008
    • Work Measurement Practitioner - Pace Rating

      Harry Mitchell college - UK·2007
    • Six Sigma Yellow Belt

      LEONI Six Sigma Team·2007
    • Automating Production Planning

      Logic Consulting·2003
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