
Kareem Mohamed Tohamy
Highly analytical, ROI-focused Manufacturing Operations Manager
New Cairo, Cairo, EgyptWork Experience
Plant DirectorFull Time
International Factory for Plastics LLC
Aug 2014 - Aug 2022 -7 yrs, 11 months
Saudi Arabia , Riyadh
- Job Details:• Devised & executed the company’s 5 Years strategy to reach the revenue and profit goals • Responsible for complete Business Management; Manufacturing, Maintenance, Quality, Health & Safety, Supply chain, Sales, HR, and Finance • Managed 80+ cross functional teams’ members with 10 direct subordinates • Budget and Profit & Loss management • Escalated net profits 15% via implementing Lean manufacturing and cost saving strategies • Attained SAP Business one project implementation in 6 months including IT infrastructure • Established OEE KPI and reached by the Factory to 80% • Improved production capacity by 10% by analyzing stoppage time causes and eliminate them • Developed and implemented a Quality Management System in line with ISO 9001:2015 in 5 months • Thrived sales growth by 35% through coaching sales team and improve customer experience • Founded Fill Rate KPI to enhance the logistics traceability, customer satisfaction & claims • Completed the construction of 6000 m2 Factory new extension • Accomplished the co-manufacture of 30+ products for Zamil Plastics matching to their quality standards • Introduced 37 new molds/products that amplified sales by 15% • Initiated Export sales and progressed it to 6% of Total Sales • Revised policies and procedures to guarantee corporate governance is realized • Acted as direct point of contact with key business customers & suppliers
Continuous Improvement Project ManagerFull Time
LEONI Automotive Wiring Systems
Jan 2011 - Aug 2014 -3 yrs, 7 months
Egypt , Cairo
- Job Details:• Accomplished the execution of the project activities on time to align with the supply chain of the customer. • Implemented Value analysis methodology to achieve saving 1.4 million Euros by analyzing 300+ ideas. • Steered 5 Continuous Improvement projects that resulted in 1.2 million euros cost-saving. • Managed project budgets and approve expenditures, ensuring that resources are used effectively. • Reduced the response time of Design for manufacturing process by 70% hence the requests escalated 40%. • 180 hours annually saved by deploying Makigami process mapping in 8 projects.
Senior Manufacturing Project EngineerFull Time
LEONI Automotive Wiring Systems
Jan 2009 - Jan 2011 -2 yrs
Egypt , Cairo
- Job Details:• Collaborated with cross functional teams to ensure the commitment to the project plan of the customer. • Issued Failure Mode & Effect Analysis to define potential failures within the Manufacturing Processes and elaborated corrective actions to ensure customer requirements. • Coordinated the Bill of Material creation & validation processes. • Observed the Negative & Positive Stocks in the plant’s WIP and investigate the causes.
Manufacturing Project EngineerFull Time
LEONI Automotive Wiring Systems
Mar 2007 - Jan 2009 -1 yr, 10 months
Egypt , Cairo
- Job Details:• Scheduled the Land Rover and Aston Martin projects activities to fulfill the customers' deadlines. • Developed Production Processes Flow-Charts to optimize the flow of material and people. • Designed layout of equipment, materials to reach maximum space efficiency.
Education
BSc in Mechanical Production Engineering
Helwan UniversityJan 1996 - Jan 2002 - 6 yr
High School - Thanaweya Amma
Ramsis Language SchoolJan 1996
Skills
- Microsoft Excel
- Microsoft Powerpoint
- Microsoft Outlook
- 5S Methodology
- Leadership
- Microsoft Word
- Project Management
- Microsoft Project
- value engineering
- Design for Manufacturing
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Languages
English
FluentArabic
Fluent
Training & Certifications
Lean Six Sigma Black Belt - LSSBB
IASSC·2022Certified Supply Chain Professional - CSCP
APICS·2021Certified Supply Chain Professional
Fox Valley Technical College·2021Strategy Formulation
Copenhagen Business School·2017Strategic Management
Copenhagen Business School·2017The Tools of Financial Analysis
The University of Melbourne·2016Finance for Non–Financial Professionals
University of California·2015Conflict Management
Strategic Vision·2014Business Fundamentals
Peaks Training·2013Project Management Professional
House of Management·2012Presentation Skills
Brilliance Business School·2012Microsoft Project
New Horizons·2011KOSU Management
LEONI Corporate LPS Team·2010Stress Management
LEONI Training dept·2010Lean Manufacturing Green Belt
Symbios Consulting·2008Work Measurement Practitioner - Pace Rating
Harry Mitchell college - UK·2007Six Sigma Yellow Belt
LEONI Six Sigma Team·2007Automating Production Planning
Logic Consulting·2003