Kamel Elhagar
Industrial Engineering manager at Autocool
10th of Ramadan City, Sharqia, EgyptWork Experience
Environmental consultantPart Time
freelancer
Apr 2019 - May 2021 -2 yrs, 1 month
Egypt , Sharqia
- Job Details:1-prepare studies of environmental evaluation for companies to approved from environment ministry
Industrial Engineering managerFull Time
Aug 2017 - Present -7 yrs, 10 months
Egypt , Cairo
- Job Details:1- Report on monthly bases the Lean management system performance and achievement to Lean management system manager 2- Responsible to apply lean tools to the shop floor level such as 5S, Visual Management, Standard operation procedures, 8 type of waste, Process mapping, Lead Time breakdown, Takt Time, …etc. 3-Give proposals for creating proper process CPI's, if required 4- align and update yearly SQCDP action plan (dashboard). 5- Evaluates current material handling process, considering innovations in material and methods. 6- Analyze the process right loading and number of operators by using work Load analysis and Yamazoumi Chart.
Lean six sigma championFull Time
Nov 2016 - Dec 2017 -1 yr, 1 month
Egypt , Cairo
- Job Details:1- Execute LEAN manufacturing techniques and design. 2- Develop principle work standards and line balancing for productivity 3- Optimize machining processes to reach product quality, efficiency and process repeatability 4- Develop and sustain employees' training and development on lean concepts. 5- Solve challenges on production lines & catch rout cause 6-Track and execute cost reduction for process improvements.
Production planning managerFull Time
Jul 2014 - Aug 2016 -2 yrs, 1 month
Egypt , Cairo
- Job Details:1- Coordinate production workflow for one or multiple products 2- Plan and prioritize operations to ensure maximum performance and minimum delay 3- Determine manpower, equipment, and materials needed to cover production demand 4- Collaborate with the production team, QC team, sales team, and other staff 5- follow up on status and performance reports
Oct 2010 - Nov 2014 -4 yrs, 1 month
Egypt , Cairo
- Job Details:1-audit environmental management system inside company . 2-prepare audit report 3- approve corrective and preventive actions for non conformity points 4- follow up corrective and preventive actions 5-Review and write the risk procedure and update the risk register 6- Establishing a quality system and writing a quality policy 7- Training on quality systems.
Quality assuranc managerFull Time
Aug 2008 - Sep 2010 -2 yrs, 1 month
Egypt , Cairo
- Job Details:1- Supports Project Managers in dealing with the Client for all the Quality matters. 2- Supervises the correct equipment calibration management activities. 3- Supports and participate to all the internal/external audits. 4- Supervises inspections, reports and the documentation issued by inspectors and collect and file the required Quality Records.
Production deputy managerFull Time
Feb 2006 - Sep 2008 -2 yrs, 7 months
Egypt , Cairo
- Job Details:1-Monitor the production processes and adjust schedules as needed. 2- Monitor productivity rates and product standards and implement quality control programmed. 3- Collate and analyses data, putting together production reports for both factory managers and customers. Supervise and motivate a team of workers. 4- Review worker performance and identify training needs 5-
Senior Production EngineerFull Time
Apr 2002 - Jul 2006 -4 yrs, 3 months
Egypt , Cairo
- Job Details:1-Responsible for supervising and improving the production cycle 2- Monitoring machine operation and measuring productivity 3- Responsible for achieving 100 % of the production plan allocated for each line while following predetermined Quality and Safety standards 4- Responsible for achieving production plan allocated to production lines in accordance with the predetermined standards while working on increasing production capacity and decreasing waste
Brazing engineer for micro channel heat exchangesFull Time
Autocool
Feb 2000 - Mar 2016 -16 yrs, 1 month
Egypt , Sharqia
- Job Details:brazing engineer of micro channel aluminum heat exchangers in controlled atmosphere furnace CAB
Production EngineerFull Time
- Job Details:1- Follow up the workflow on production lines according to the prepared production plan 2- solve any problem during the production process, and achieve the required products within the specified time frame according to the production plan with the highest quality required. 3- Analyze statistical data and product specifications to determine standards and establish quality and reliability objectives of the finished product . 4- Develop manufacturing methods, labor utilization standards, and cost analysis systems to promote efficient staff and facility utilization. 5- Study operations sequence, material flow, functional statements, organization charts, and project information to determine worker functions and responsibilities
Education
BSc of chemical engineering in engineering
El-Minia UniversityJan 1992 - Jan 1997 - 5 yr
Achievements
1-Apply lean six sigma project in AUTOCOOL company to improve defects ratio and first time through FTT of radiators 2-5S project in production lines and assembly cell 3- improve material feeding to assembly lines using lean manufacturing 4- Apply QSB quality system basics in production 5- Apply SQCDP system in company 7- implement ISO 14001, 45001 and IATF managment system
Languages
English
FluentArabic
Fluent
Training & Certifications
Environmental consultant
Environment ministry·2020Consultant engineer
Egyptian engineering syndicate·2019environmental management system lead auditor
SGS Academy·2018Lean six sigma black belt
The American university in Cairo AUC·2018Surfaces treatment technologies
Central metallurgical research and development institute·2017BMW F48 HVAC assembly
DENSO - INDIA·2017refrigerated transport HVAC system
ZANOTTI company - ITALY·2016It:s All About me
EDGE Consultants·2015lean six sigma green belt
The American university in Cairo AUC·2015Production planning and control
Bayan consultant·2015Automotive heat ventilation air conditioning HVAC assembly
SAIC motors company - Shanghai - China·2012Quality system basics (QSB)
The Pac Group·2010ISO TS 16949:2002 Internal auditor
SGS Academy·2009Aluminum heat exchanger manufacturing
South Korea·2005Team work building
GETRAC·2005Decision making and statistical control
Total·2001ISO 14001 internal auditor
Total·2000