KE

Kamel Elhagar

Industrial Engineering manager at Autocool

10th of Ramadan City, Sharqia, Egypt

Work Experience

  • Environmental consultantPart Time

    freelancer

    Apr 2019 - May 2021 -2 yrs, 1 month

    Egypt , Sharqia

    • Job Details:1-prepare studies of environmental evaluation for companies to approved from environment ministry
  • Autocool

    • Industrial Engineering managerFull Time

      Aug 2017 - Present -7 yrs, 10 months

      Egypt , Cairo

      • Job Details:1- Report on monthly bases the Lean management system performance and achievement to Lean management system manager 2- Responsible to apply lean tools to the shop floor level such as 5S, Visual Management, Standard operation procedures, 8 type of waste, Process mapping, Lead Time breakdown, Takt Time, …etc. 3-Give proposals for creating proper process CPI's, if required 4- align and update yearly SQCDP action plan (dashboard). 5- Evaluates current material handling process, considering innovations in material and methods. 6- Analyze the process right loading and number of operators by using work Load analysis and Yamazoumi Chart.
    • Lean six sigma championFull Time

      Nov 2016 - Dec 2017 -1 yr, 1 month

      Egypt , Cairo

      • Job Details:1- Execute LEAN manufacturing techniques and design. 2- Develop principle work standards and line balancing for productivity 3- Optimize machining processes to reach product quality, efficiency and process repeatability 4- Develop and sustain employees' training and development on lean concepts. 5- Solve challenges on production lines & catch rout cause 6-Track and execute cost reduction for process improvements.
    • Production planning managerFull Time

      Jul 2014 - Aug 2016 -2 yrs, 1 month

      Egypt , Cairo

      • Job Details:1- Coordinate production workflow for one or multiple products 2- Plan and prioritize operations to ensure maximum performance and minimum delay 3- Determine manpower, equipment, and materials needed to cover production demand 4- Collaborate with the production team, QC team, sales team, and other staff 5- follow up on status and performance reports
    • Internal auditor on Iso 9001 – TS 16949 & Internal auditor Iso 14001 & Internal auditor on OHSAS 18001Full Time

      Oct 2010 - Nov 2014 -4 yrs, 1 month

      Egypt , Cairo

      • Job Details:1-audit environmental management system inside company . 2-prepare audit report 3- approve corrective and preventive actions for non conformity points 4- follow up corrective and preventive actions 5-Review and write the risk procedure and update the risk register 6- Establishing a quality system and writing a quality policy 7- Training on quality systems.
    • Quality assuranc managerFull Time

      Aug 2008 - Sep 2010 -2 yrs, 1 month

      Egypt , Cairo

      • Job Details:1- Supports Project Managers in dealing with the Client for all the Quality matters. 2- Supervises the correct equipment calibration management activities. 3- Supports and participate to all the internal/external audits. 4- Supervises inspections, reports and the documentation issued by inspectors and collect and file the required Quality Records.
    • Production deputy managerFull Time

      Feb 2006 - Sep 2008 -2 yrs, 7 months

      Egypt , Cairo

      • Job Details:1-Monitor the production processes and adjust schedules as needed. 2- Monitor productivity rates and product standards and implement quality control programmed. 3- Collate and analyses data, putting together production reports for both factory managers and customers. Supervise and motivate a team of workers. 4- Review worker performance and identify training needs 5-
    • Senior Production EngineerFull Time

      Apr 2002 - Jul 2006 -4 yrs, 3 months

      Egypt , Cairo

      • Job Details:1-Responsible for supervising and improving the production cycle 2- Monitoring machine operation and measuring productivity 3- Responsible for achieving 100 % of the production plan allocated for each line while following predetermined Quality and Safety standards 4- Responsible for achieving production plan allocated to production lines in accordance with the predetermined standards while working on increasing production capacity and decreasing waste
  • Brazing engineer for micro channel heat exchangesFull Time

    Autocool

    Feb 2000 - Mar 2016 -16 yrs, 1 month

    Egypt , Sharqia

    • Job Details:brazing engineer of micro channel aluminum heat exchangers in controlled atmosphere furnace CAB
  • Production EngineerFull Time

    Autocool

    Jul 1999 - Mar 2002 -2 yrs, 8 months

    Egypt , Cairo

    • Job Details:1- Follow up the workflow on production lines according to the prepared production plan 2- solve any problem during the production process, and achieve the required products within the specified time frame according to the production plan with the highest quality required. 3- Analyze statistical data and product specifications to determine standards and establish quality and reliability objectives of the finished product . 4- Develop manufacturing methods, labor utilization standards, and cost analysis systems to promote efficient staff and facility utilization. 5- Study operations sequence, material flow, functional statements, organization charts, and project information to determine worker functions and responsibilities
  • Education

    • BSc of chemical engineering in engineering

      El-Minia University

      Jan 1992 - Jan 1997 - 5 yr

    Achievements

    1-Apply lean six sigma project in AUTOCOOL company to improve defects ratio and first time through FTT of radiators 2-5S project in production lines and assembly cell 3- improve material feeding to assembly lines using lean manufacturing 4- Apply QSB quality system basics in production 5- Apply SQCDP system in company 7- implement ISO 14001, 45001 and IATF managment system

    Skills

    • Computer Skills
    • Planning
    • Leading team work
    • Paint

    Languages

    • English

      Fluent
    • Arabic

      Fluent

    Training & Certifications

    • Environmental consultant

      Environment ministry·2020
    • Consultant engineer

      Egyptian engineering syndicate·2019
    • environmental management system lead auditor

      SGS Academy·2018
    • Lean six sigma black belt

      The American university in Cairo AUC·2018
    • Surfaces treatment technologies

      Central metallurgical research and development institute·2017
    • BMW F48 HVAC assembly

      DENSO - INDIA·2017
    • refrigerated transport HVAC system

      ZANOTTI company - ITALY·2016
    • It:s All About me

      EDGE Consultants·2015
    • lean six sigma green belt

      The American university in Cairo AUC·2015
    • Production planning and control

      Bayan consultant·2015
    • Automotive heat ventilation air conditioning HVAC assembly

      SAIC motors company - Shanghai - China·2012
    • Quality system basics (QSB)

      The Pac Group·2010
    • ISO TS 16949:2002 Internal auditor

      SGS Academy·2009
    • Aluminum heat exchanger manufacturing

      South Korea·2005
    • Team work building

      GETRAC·2005
    • Decision making and statistical control

      Total·2001
    • ISO 14001 internal auditor

      Total·2000
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