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Joseph Adel Tawfick

Plant Director at Serioplast

Salam City, Cairo, Egypt

Work Experience

Serioplast

  • Plant DirectorFull Time

    Apr 2023 - Present -2 yrs, 2 months

    Egypt , Giza

    • Job Details:• Oversaw all plant operations, ensuring adherence to safety, quality, and efficiency standards. • Developed and executed strategic plans to optimize production processes and improve operational performance. • Managed a team of supervisors and staff, fostering a culture of continuous improvement and teamwork. • Analyzed production metrics and implemented initiatives to enhance productivity and reduce costs. • Coordinated with supply chain and maintenance teams to ensure timely production and equipment reliability.
  • Quality ManagerFull Time

    Aug 2022 - Mar 2024 -1 yr, 7 months

    Egypt , Cairo

    • Job Details:• Developed and implemented quality management systems to ensure compliance with industry standards and regulations. • Led root cause analysis and corrective action initiatives to address quality issues and improve product consistency. • Conducted regular quality audits and inspections to monitor processes and maintain high standards of product quality. • Collaborated with cross-functional teams to integrate quality improvements into manufacturing processes. • Provided training and support to staff on quality assurance practices and procedures. • Leveraged over 10 years of experience in the manufacturing sector to enhance product quality and drive continuous improvement initiatives, resulting in [reduced defects, customer complaints, increased customer satisfaction
  • Sales ManagerFull Time

    P&g

    Mar 2021 - Aug 2022 -1 yr, 5 months

    • Job Details:• Developed and executed sales strategies for baby care, fem care, and hair care products to drive market growth. • Managed key accounts and built strong relationships with retailers to maximize product visibility and sales performance. • Analyzed market trends and consumer behavior to identify opportunities for product promotion and sales enhancement. • Led and motivated a sales team to achieve targets through effective training and performance management. • Collaborated with marketing and supply chain teams to ensure alignment on promotional activities and inventory management.
  • Country Manager (research – International Firm)Full Time

    ALPLA Egypt SAE

    Jan 2020 - Dec 2020 -11 months

    Egypt , Cairo

    • Job Details:• Provide all level of management with the service and technical advices needed for proper administration of HSE program , Conduct annual plan & budget for HSE dpt. , Management system and high risk program • Develop Programs , technical Guidance and maintain appropriate level of awareness to identify and remove the types of hazards and potential risks for the site , Identify the training program for all employee and promote a safety culture that prioritize effective HSE and reduce the HSE Risk and cost • Review the Internal HSE Policies and practices and SOP’s to ensure the they are updated and appropriate according to the Risk assessment changes and change the existing risk assessment as per the new recommendations accordingly • Provide regular reports for HSE department for the country to include the accidents and near misses reported to HSE department from department heads as per the processes and keep the managements updated with incidents investigations and Corrective and Preventive actions takes and approved to eliminate the accidents causes and report the LTI throughout the lesson learned to the concerned department • Establish and implement a preventive health program including the measurements and tests and conduct frequent inspections to identify the unhealthy conditions • Conduct and develop and review the risk assessment for all specific jobs inside the plant for routine and non-routine jobs to ensure the implementation of risk and controls • Establish and maintain safety programs for External contractors and ensure the implementation of the safety procedure and conduct HSE meeting on regular basis to ensure the effectiveness of the procedure , follow up the performance and risk assessment implantation include the control measures • Review and develop the Environmental aspects and its impact to the plant throughout the Environmental risk assessments and environmental measurements program implementation • Follow up the control of waste , emissions , hazards and other aspects in accordance of legal and other requirements an ensure the implementation of Corrective and preventive actions for non-Conformances and report these to the management on regular basis • Maintain and ensure the implementation and effectiveness of the environmental management system ISO14001 and take the necessary actions to keep the system running effectively • Conduct an Evaluation for all plant areas to evaluate the fire risk to identify the suitable fire protection system , fire extinguisher water network for the whole plant, fire suitable manual extinguisher to be distributed to all plant areas according to type and capacity • Maintain the effectiveness of fire protection system throughout follow up on inspection for all firefighting devices to keep them in good condition as per the civil defense governmental report • Establish an Emergency plan and its Procedure and ensure that the emergency teams awareness
  • Country Manager (research – International Firm)Full Time

    ALPLA Egypt SAE

    Jan 2016 - Jan 2020 -4 yrs

    Egypt , Cairo

    • Job Details:• Responsible for setting the quality strategy, improving quality standards, goals and objectives in our plants in 10th of Ramadan City and El-Obour City to meet the growing complexity of our business in the pharma, beverages, food and cosmetics industry. • Develop quality assurance & quality management systems in accordance with regulatory and group-specific requirements for pharma, beverages, food and cosmetics products in collaboration with our local and international Quality team. • Develop product quality metrics, manage customer complaints, determine optimized process settings, identify areas of improvements and involve relevant departments in developing corrective actions. • Coordinate & supervise the quality control team in the production & laboratory area and ensure that production process output is in compliance with internal & external bottle/packaging requirements and customer expectations. • Ensure compliance with all ISO and customer/external audit requirements. Prepare and successfully complete audits ,continuous quality improvement for the products and operations at ALPLA • Conduct monthly reporting of quality data through documented corporate procedures. • Provide leadership to the quality team and guidance to the operations management in terms of quality. Closely collaborate with customers, internal stakeholders, and Corporate Quality on a routine basis. Make sure that all Group Quality Policies are adhered to and incorporated into the local systems • Promote quality mindset among our employees. Train and supervise the employees who perform quality testing within the quality lab and on the production floor.
  • Education

    • Bachelor's Degree in Chemist

      Cairo University (CU)

      Jan 2007 

    • BSc in Chemistry

      Cairo University (CU)

      Jan 2002 - Jan 2007 - 5 yr

    • High School - Thanaweya Amma

      El-Orman Secondary School

      Jan 2001 

    Achievements

    1- Promoted to build up the HSE department and enhance the safety culture in Egypt 2019 2- Implementation of quality Management system according to BRC IOP ver.5 in the new plant of ALPLA taba after join venture in 2017 after 20 days of operation 3- Reduce the waste at ALPLA plant for the material by recycling project for the materials 2016 which impact the profit to the plant on this year (1. PET From 5 to 3% , 2. PE from 2% to 0% , 3. COEX from 3 % to 1%) 4- Registration at AUBA (American Union for Business Administration) Got an international License for Quality Management - ID No.: #745-555-3245-9124 5- Got a certified Training License from British foundation Jun.2015 - ID No.: #J000000402A 6- Put the annual training program for all employee and all specific jobs at ARGO plant Year 2015 7- Internal ,External Auditor Responsible for ARGO Co. from 2012 till 2015 8- Quality Coordinator for participation in Exhibition "PLASTEX 2012" In Egypt for ARGO Products

    Skills

    • Operation managment
    • Quality Control
    • quality
    • Management
    • Quality Management
    • business
    • Quality Assurance
    • Training
    • Leadership
    • Communication

    Languages

    • English

      Fluent
    • Arabic

      Fluent
    • German

      Beginner

    Training & Certifications

    • HSE ALPLA Guidelines

      ALPLA Academy·2020
    • Food safety Mangment system

      ALPLA Academy·2019
    • Train The Trainer

      ALPLA Academy·2018
    • ALPLA Qualification process

      ALPLA Academy·2017
    • APM2 ALPLA Process mapping module

      ALPLA Academy·2017
    • Lead Auditor ISO 9001-2015 QMS

      TUV NORD EGYPT·2016
    • Project Management

      AUC·2015
    • Six Sigma Green Belt

      International quality Foundation·2015
    • Master of Business Administration

      Ain Shams University·2015
    • Train of Trainer

      British Foundation·2015
    • Total Quality Management

      Cairo University·2014
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