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John Thabet Ghattas

Deputy of Factory Manager at Edita

6th of October, Giza, Egypt

Work Experience

Edita

  • Deputy of Factory ManagerFull Time

    Oct 2016 - Present -8 yrs, 8 months

    Egypt , Giza

    • Job Details: 1- Coordinate with planning in order to achieve the required production plan and maximize the lines capacities and utilization. 2- Responsible about know how implementation for each SKUs by coordination with R&D department. 3- Ensuring that all our SKUs is accordance with the required quality standards including HCCAP, ISO 9001 and 22000 and the agreed specifications while following health and safety instructions. 4- - Monitoring the progress of achievement the production KPIs as follow: *MUV. *Production waste *OEE *Plan Adherence * Know How Audit Results * SHE Index *CAPEX, OPEX 5- - Planning for annual budgets (including CAPEX, OPEX, and Headcount) for the production hall through coordination with the factory manager. 6- People oriented in order to keep the team always motivated, loyal, and trained.
  • Production Section HeadFull Time

    Apr 2012 - Sep 2016 -4 yrs, 5 months

    Egypt , Giza

    • Job Details:1. Responsible for achieving 100 % of the production plan allocated for my assigned production lines 2. Reviews and monitors production reports and prepares productivity analysis accordingly 3. Directs production process per line and prepare production schedules 4. Reviews and approves manpower allocation on production lines in my assigned Lines 5. Responsible for maximizing the OEE percentage throw decreasing all types of west. 6. Maximize the lines utilization by coordination with the planning Department. 7. Coordinates with the Maintenance department to implementation the maintenance schedules for my assigned production lines so as not to disrupt production targets. 8. Coordinates with the Quality Department concerning the cleaning and sanitation schedules for my assigned lines. 9. Recommends preventive maintenance initiatives to maintenance team based on machinery performance supervision. 10. Validates production analysis results presented by production engineers and monitoring the progress periodically. 11. Monitoring and coaching new-hire production engineers to help them to achieve the operational KPIs. 12. Follow up the implementation of autonomous maintenance schedule 13. Ensuring that health and safety regulation are met. 14. Implementation and Training of lean manufacturing tools, e.g 5S, TPM, etc…in production lines 15. Work closely with R&D department in qualifying and launching new products in production lines 16. Lead and supervise to close all GMPD and ensuring that CAPA are implemented 17. Reviews and Supervise to control MUV to be optimum 18. Lead my assigned team in the improvement projects in terms of waste reduction or capacity increasing. 20. Responsible for achieving Company goals through IOP. 21. Reviews and monitors production reports and prepares productivity analysis accordingly. 22. Develop and monitoring with control OPEX and CAPEX
  • Lab chemistFull Time

    Al Ahram Beverages Company

    May 2005 - Mar 2012 -6 yrs, 10 months

    Egypt , Cairo

    • Job Details: - Full responsibility about the Document Control system in El Obour Plant - experienced in the internal auditing system vs. ISO 9001 as a internal auditor on all company plants - Full responsibility about the HACCP implementation as a Plant HACCP Leader and updating the HACCP manual according to the Heineken HACCP Guide Manual. - Responsible about the GMP, Hygiene and housekeeping training for all the operators in the plant - Effective member in the TPM teams to decrease the extract losses and packaging materials losses according to the TPM methodology - Full responsibility about Entrance Control System for the packaging materials and raw materials according to the Heineken procedure using AQL methodology. - making all required quality analysis including the chemical analysis, physical analysis and chromatographic analysis using Varian 450GC (chromatograph)
  • Quality EngineerFull Time

    KRAFT FOODS INTERNATIONAL

    Oct 2001 - Apr 2005 -3 yrs, 6 months

    Egypt

    • Job Details:1- Controlling on the lines of production in carrying out the quality and GMP conditions. 2- Controlling the weights of raw materials that are included in production 3- Controlling the carrying out of the standard specifications of each product separately such as Rasco, Borio, Nice, Nity, Highty and Gober. 4- Following the carrying out of sanitation programs on the mixing raw materials area and forming area and packaging machines 5- Doing the necessary analysis to definition the quality of products such as PH, Moisture content in the quality laboratory for that purpose.
  • Education

    • Bachelor's Degree in Agriculture

      Ain Shams University (ASU)

      Jan 1996 - Jan 2000 - 4 yr

    Skills

    • Production Manager
    • Manufacturing
    • Manager
    • Production

    Languages

    • Arabic

      Fluent
    • English

      Advanced
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