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John Kamel

Senior supplier quality engineer at General Motors

Sheraton, Cairo, Egypt

Work Experience

  • Senior supplier quality engineerFull Time

    General Motors

    Feb 2015 - Present -10 yrs, 4 months

    • Job Details:• Scope: Developing 15 suppliers’ quality system including sheet metal stamping, suspension, pipes & hoses through GM global tools . • Tasks: 1- Ensure new Program Flawless Launch Execution (PPV, SORP) 2- Supervising 2 areas (rear floor assembly & SQE sample warehouse) with 5 subordinates. 3- Ensure Supplier daily contracted capacity (Run@Rate). 4- Improve/Monitor the IPB (Incident Per Billion) per Supplier. 5- Manage Suppliers through GQTS (Global Quality Tracking System). 6- Manage trouble Suppliers disruption risks through GM Global tools • Results: 1- Launching 3 new Flawless projects achieving due dates of SORP 2- 73 % of suppliers are nominated excellence awards achieving zero PRR 3- Zero plant disruption within last 12 months 4- Improving first time quality & Reducing rejection PPM by 45 % 5- All 15 suppliers certified ISO TS 16949 6- Achieving full comply within GMAS audit. 7- Recognition from MD & quality director for significant improvement in warranty matrix
  • Quality Management SupervisorFull Time

    MERCEDES BENZ (EGA)

    Mar 2011 - Jan 2015 -3 yrs, 10 months

    Egypt

    • Job Details:Working as a Quality Management Supervisor in the Brake Disc department responsible for three production lines for exporting brake discs to Daimler- Germany with the following tasks: o Dealing with external suppliers in Germany, Italy & local suppliers such as AAC o Applying external customer (Daimler) specifications o Attending more than 4 ISO TS audits from Daimler & VW o Line documentations o Machine & Process Capabilities o Process Audits o Final Product Audits o Packing Audits o Key Performance Indicators (KPI’s) o Process flow charts & control charts o Corrective actions, 8D reports & dealing with customer complains
  • Site Mechanical EngineerFull Time

    Nile Aster International

    Jan 2010 - Jan 2011 -1 yr

    Egypt

    • Job Details:I was working as a site mechanical engineer responsible for all mechanical works for the new Renaissance hotel in the mirage city including: o Plumbing System. o Fire Fighting system. o HVAC (Heating, Ventilation and Air conditioning) system.
  • Education

    • Bachelor of Science in Mechanical - Mechatronics Department

      Ain Shams University (ASU)

      Jan 2004 - Jan 2009 - 5 yr

    • High School - Thanaweya Amma

      Own Heliopolis language school

      Jan 2004 

    Skills

    • Microsoft Word
    • quality
    • Microsoft Excel
    • Microsoft Powerpoint
    • PLC
    • AutoCAD

    Languages

    • Arabic

      Fluent
    • English

      Fluent
    • German

      Beginner
    • French

      Beginner

    Training & Certifications

    • MBA (in progress)

      AAST·2019
    • ISO 9001/2015 lead auditor training

      TUV Reinland·2017
    • Statistical Process Control (SPC)

      TUV Nord·2013
    • APQP (Advanced Product Quality Planning)

      TUV Nord·2013
    • PPAP (Product Part Approval Processes)

      TUV Nord·2013
    • FMEA (Failure mode effect analysis)

      TUV Nord·2013
    • Measuring System Analysis (MSA)

      TUV Nord·2013
    • Certified ISO 14001 from

      SGS·2011
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