Basic Info

Name: Islam Maher

Professional Experience: 3 years

Location: Giza, Egypt

Highest Education: Bachelor's Degree

Career Level: Experienced

Work Experience

Industrial Engineer at Suzuki Egypt

Experience Details

Job Title: Industrial Engineer

Job Role: Manufacturing/Production

Career Level: Experienced (Non-Manager)

Job Details: Duties:
- Optimizing the manufacturing process for maximum productivity, quality, and efficiency through using lean manufacturing tools to eliminate wastes through continuous improvement activities.
- Reduction of manufacturing cost and scrap activities by analysis, proposing and implementing kaizen activities.
- Generating the standard Minute Value (SMV) for each product; calculating manpower needed to achieve demand and keep company KPI’s.
- Validating & designing shop floor layouts and facilities to optimize the best production flow with minimum cost.
- Making ergonomics assessments in all shop floor processes; improving the work condition and the workability of the operations.
- Enhancing line balancing ratio through re-allocation activities of work loads in all the line in order to maintain smooth flow production.
- Performing periodical time studies and re-balancing for the production lines after SOP to increase the productivity or optimize the number of operators.
- Creating and using Value Stream Mapping to define and prioritize the areas of improvement.
- Creating failure mode and effect analysis (FMEA).
- Designing replenishment methods for materials on the production lines (KIT system).
- Designing a production monitoring system (ANDON system).
- Doing work floor presentations for workforce to participate in change and introducing new ways for executing work to them.
- Introducing, training & coaching line supervisors to basic workshop managing techniques.

Company Details

Name: Suzuki Egypt (multinational)

Location: Giza, Egypt

Size: More than 1000 employees

Industries: Automotive

Website: N/A

Mar 2016 to present (1 year 5 months)

Industrial engineer at Delta textile egypt

Experience Details

Job Title: Industrial engineer

Job Role: Engineering - Mechanical/Electrical

Career Level: Entry Level

Job Details: A team member in a lean implementation project.
Duties:
- Continuously improving productivity by reducing waste of resources and helping value adding direct employees to achieve more.
- Updating product WBS and arrange assembly lines’ layout according to product.
- Determining machine and labour requirements according to delivery date.
- Setting up and approving production benchmarks according to pieces and efficiency.
- Introducing operational barcode system to determine individual operator and total line real efficiency, performance and analyzing Non-productive time.
- Reviewing and updating product's consumptions and setting up standards for issuing.
- Reviewing and updating product operations SMV.
- Performing time,motion and work method studies.
- Determining assembly lines’ actual capacity.
- Managing line and floor balancing according to absenteeism, skills and delivery dates.
- Designing Attachments according to method study.
- Doing work floor presentations for workforce to participate in change and introducing new ways for executing work to them.
- Introducing, training & coaching line supervisors to basic workshop managing techniques.
- Evaluating skill levels of direct machine operators (currently for the ABC skill system).

Company Details

Name: Delta textile egypt (multinational)

Location: Cairo, Egypt

Size: More than 1000 employees

Industries: Textile and Clothing, Accounting and Auditing Services

Website: N/A

Sep 2014 to Feb 2016 (1 year 5 months)

Process Engineer (intern) at Bavarian Auto Manufacturing Group (BAG)

Experience Details

Job Title: Process Engineer (intern)

Job Role: Manufacturing/Production

Career Level: Student

Job Details: - Direct observation of tasks in workstations.
- Recording time taken to accomplish every task.
- Performing time and motion studies.
- Reporting any problems or obstacles in the production line to the process manager.

Company Details

Name: Bavarian Auto Manufacturing Group (BAG) (multinational)

Location: Giza, Egypt

Size: More than 1000 employees

Industries: Automotive

Website: N/A

Jul 2012 to Aug 2012 (1 month)

Education

BSc in Mechanical Department-Industrial engineering major

Helwan University

2007 - 2014

High School - Thanaweya Amma

Modern Narmer Language School

2007

Certifications

Production supervisor qualification certificate

Dec 2014

Certificate details

Certificate Name: Production supervisor qualification certificate

Date Awarded: Dec 2014

Score: N/A

Result URL: N/A

Result ID: N/A

Organization Issuing Certificate: Training within industry

Description: Managing short term interval controls with supervision.
Checking operator skill levels.
Managing operators to experienced work standards.
Line manning and planning of utilization of the plant.