Basic Info

Islam Maher

3 years

Giza, Egypt

Bachelor's Degree

Experienced

Work Experience

Industrial Engineer at Suzuki Egypt

Experience Details

Industrial Engineer

Manufacturing/Production

Experienced (Non-Manager)

Duties:
- Optimizing the manufacturing process for maximum productivity, quality, and efficiency through using lean manufacturing tools to eliminate wastes through continuous improvement activities.
- Reduction of manufacturing cost and scrap activities by analysis, proposing and implementing kaizen activities.
- Generating the standard Minute Value (SMV) for each product; calculating manpower needed to achieve demand and keep company KPI’s.
- Validating & designing shop floor layouts and facilities to optimize the best production flow with minimum cost.
- Making ergonomics assessments in all shop floor processes; improving the work condition and the workability of the operations.
- Enhancing line balancing ratio through re-allocation activities of work loads in all the line in order to maintain smooth flow production.
- Performing periodical time studies and re-balancing for the production lines after SOP to increase the productivity or optimize the number of operators.
- Creating and using Value Stream Mapping to define and prioritize the areas of improvement.
- Creating failure mode and effect analysis (FMEA).
- Designing replenishment methods for materials on the production lines (KIT system).
- Designing a production monitoring system (ANDON system).
- Doing work floor presentations for workforce to participate in change and introducing new ways for executing work to them.
- Introducing, training & coaching line supervisors to basic workshop managing techniques.


Company Details

Suzuki Egypt (multinational)

Giza, Egypt

More than 1000 employees

Automotive

N/A

Mar 2016 to present (1 year 9 months)
Industrial engineer at Delta textile egypt

Experience Details

Industrial engineer

Engineering - Mechanical/Electrical

Entry Level

A team member in a lean implementation project.
Duties:
- Continuously improving productivity by reducing waste of resources and helping value adding direct employees to achieve more.
- Updating product WBS and arrange assembly lines’ layout according to product.
- Determining machine and labour requirements according to delivery date.
- Setting up and approving production benchmarks according to pieces and efficiency.
- Introducing operational barcode system to determine individual operator and total line real efficiency, performance and analyzing Non-productive time.
- Reviewing and updating product's consumptions and setting up standards for issuing.
- Reviewing and updating product operations SMV.
- Performing time,motion and work method studies.
- Determining assembly lines’ actual capacity.
- Managing line and floor balancing according to absenteeism, skills and delivery dates.
- Designing Attachments according to method study.
- Doing work floor presentations for workforce to participate in change and introducing new ways for executing work to them.
- Introducing, training & coaching line supervisors to basic workshop managing techniques.
- Evaluating skill levels of direct machine operators (currently for the ABC skill system).


Company Details

Delta textile egypt (multinational)

Cairo, Egypt

More than 1000 employees

Textile and Clothing, Accounting and Auditing Services

N/A

Sep 2014 to Feb 2016 (1 year 5 months)
Process Engineer (intern) at Bavarian Auto Manufacturing Group (BAG)

Experience Details

Process Engineer (intern)

Manufacturing/Production

Student

- Direct observation of tasks in workstations.
- Recording time taken to accomplish every task.
- Performing time and motion studies.
- Reporting any problems or obstacles in the production line to the process manager.


Company Details

Bavarian Auto Manufacturing Group (BAG) (multinational)

Giza, Egypt

More than 1000 employees

Automotive

N/A

Jul 2012 to Aug 2012 (1 month)

Education

BSc in Mechanical Department-Industrial engineering major

Education Details

BSc

Mechanical Department-Industrial engineering major

Helwan University, Egypt

Not specified

N/A

N/A

Helwan University
2007 - 2014
High School - Thanaweya Amma

High School Details

Thanaweya Amma

Modern Narmer Language School

Egypt

2007

A / Excellent / 85 -100%

N/A

Modern Narmer Language School
2007

Certifications

Certificate details

Production supervisor qualification certificate

Dec 2014

N/A

N/A

N/A

Training within industry

Managing short term interval controls with supervision.
Checking operator skill levels.
Managing operators to experienced work standards.
Line manning and planning of utilization of the plant.

Training and Courses

Training/Course Details

Lean six sigma-Green belt

May 2017

Symbios consulting

N/A

Training/Course Details

Lean-Green belt

Apr 2017

Symbios consulting

N/A

This profile is fresh!
Last update 14 days ago.

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Profile Skills and Keywords

Accounting And Auditing ServicesArabicAutoCAD 2DAutomotiveBavarian Auto Manufacturing Group (BAG)CreativeDelta Textile EgyptEngineeringEnglishHard WorkerIgrafxIndustrial EngineerInnovativeLean Six Sigma-Green BeltLean-Green BeltListening To MusicManagementManufacturingMechanical Department-Industrial Engineering MajorMicrosoft ExcelMicrosoft PowerPointMicrosoft WordMinitabOperationsPlaying MusicProcess EngineerProductionProduction Supervisor Qualification CertificateSocialSolidWorksSuzuki EgyptTeam PlayerTechnical AnalysisTextile And ClothingWatching Documentries

Self-assesed Skills

Languages

Arabic

Arabic

: Fluent

: Fluent

: Fluent

: Fluent

English

English

: Fluent

: Fluent

: Fluent

: Fluent

Tools and Technologies

Microsoft Word

Microsoft Word

: Expert

: Extreme - I love it!

:

3-5 years

Microsoft Excel

Microsoft Excel

: Expert

: Extreme - I love it!

:

3-5 years

Microsoft PowerPoint

Microsoft PowerPoint

: Expert

: Extreme - I love it!

:

3-5 years

AutoCAD 2D

AutoCAD 2D

: Advanced

: High

:

3-5 years

Minitab

Minitab

: Intermediate

: Extreme - I love it!

:

Less than 1 year

igrafx

igrafx

: Intermediate

: Extreme - I love it!

:

Less than 1 year

SolidWorks

SolidWorks

: Intermediate

: High

:

Less than 1 year

Fields of Expertise

Management

Management

: Advanced

: High

:

Less than 1 year

Engineering

Engineering

: Advanced

: Extreme - I love it!

:

Less than 1 year

Technical analysis

Technical analysis

: Intermediate

: Extreme - I love it!

:

Less than 1 year

Key Skills

Hard worker, Creative, Innovative, Social, Team Player

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