
islam Maher
Continuous improvement leader at Oriental Weavers
Giza, EgyptWork Experience
Continuous improvement leaderFull Time
- Job Details:● Continuously improving operational processes, layouts, equipment through using lean six sigma tools to eliminate wastes. ● Designing new projects’ facility, vehicle, staffing and material handling equipment needs in order to improve cost, utilization, service, and efficiencies. ● Recommending methods for maximizing the utilization of production facilities and personnel by restructuring job duties, re-organizing work flow, relocating workstations and equipment. ● Conceptualize, develop, and implement new scalable processes, equipment and optimization techniques to reduce fulfillment costs, reduce defects and improve customer experience. ● Conduct on-site observations, perform extensive data analysis, and create real-time reports to measure the current operations processes. ● Develop training materials to support successful implementation and sustainability of the solutions developed.
Core shop section headFull Time
- Job Details:● Continuously improving operational processes, layouts, equipment through using lean six sigma tools to eliminate wastes. ● Designing new projects’ facility, vehicle, staffing and material handling equipment needs in order to improve cost, utilization, service, and efficiencies. ● Recommending methods for maximizing the utilization of production facilities and personnel by restructuring job duties, re-organizing work flow, relocating workstations and equipment. ● Conceptualize, develop, and implement new scalable processes, equipment and optimization techniques to reduce fulfillment costs, reduce defects and improve customer experience. ● Conduct on-site observations, perform extensive data analysis, and create real-time reports to measure the current operations processes. ● Develop training materials to support successful implementation and sustainability of the solutions developed.
Senior industrial engineerFull Time
- Job Details:● Continuously improving operational processes, layouts, equipment through using lean six sigma tools to eliminate wastes. ● Designing new projects’ facility, vehicle, staffing and material handling equipment needs in order to improve cost, utilization, service, and efficiencies. ● Recommending methods for maximizing the utilization of production facilities and personnel by restructuring job duties, re-organizing work flow, relocating workstations and equipment. ● Conceptualize, develop, and implement new scalable processes, equipment and optimization techniques to reduce fulfillment costs, reduce defects and improve customer experience. ● Conduct on-site observations, perform extensive data analysis, and create real-time reports to measure the current operations processes. ● Develop training materials to support successful implementation and sustainability of the solutions developed.
Industrial EngineerFull Time
- Job Details:Duties: - Optimizing the manufacturing process for maximum productivity, quality, and efficiency through using lean manufacturing tools to eliminate wastes through continuous improvement activities. - Reduction of manufacturing cost and scrap activities by analysis, proposing and implementing kaizen activities. - Generating the standard Minute Value (SMV) for each product; calculating manpower needed to achieve demand and keep company KPI’s. - Validating & designing shop floor layouts and facilities to optimize the best production flow with minimum cost. - Making ergonomics assessments in all shop floor processes; improving the work condition and the workability of the operations. - Enhancing line balancing ratio through re-allocation activities of work loads in all the line in order to maintain smooth flow production. - Performing periodical time studies and re-balancing for the production lines after SOP to increase the productivity or optimize the number of operators. - Creating and using Value Stream Mapping to define and prioritize the areas of improvement. - Creating failure mode and effect analysis (FMEA). - Designing replenishment methods for materials on the production lines (KIT system). - Designing a production monitoring system (ANDON system). - Doing work floor presentations for workforce to participate in change and introducing new ways for executing work to them. - Introducing, training & coaching line supervisors to basic workshop managing techniques.
Education
BSc in Mechanical Department-Industrial engineering major
Helwan UniversityJan 2007 - Jan 2014 - 7 yr
High School - Thanaweya Amma
Modern Narmer Language SchoolJan 2007
Skills
- Microsoft Word
- Microsoft Excel
- Microsoft Powerpoint
- LSSGB
- Mechanical Engineering
- AutoCAD 2D
- Engineering
- Technical Analysis
- Minitab
- igrafx
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Languages
Arabic
FluentEnglish
Fluent
Training & Certifications
Six sigma black belt
American supplier institute·2021Lean champion
Symbios consulting·2021Lean six sigma-Green belt
Symbios consulting·2017Lean-Green belt
Symbios consulting·2017Production supervisor qualification certificate
Training within industry·2014