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Islam Bahaa Aldeen Hassan

Production Manager

10th of Ramadan City, Cairo, Egypt

Work Experience

Arab Mechanical Engineers

  • Production ManagerFull Time

    Oct 2022 - Present -2 yrs, 8 months

    Egypt , Cairo

    • Job Details:Managing & coordinating across 4 industrial divisions plus 3 painting lines. Sustain production plans adherence & increase OTIF (On time in full) metric. Analysis gabs and set up polices to decrease gabs. Keep production operations at the desired cost level by monitoring challenges, analyzing to find gabs.
  • Wire Products manager & factory development CoordinatorFull Time

    Oct 2017 - Oct 2022 -5 yrs

    Egypt , Cairo

    • Job Details:Prepare Production Plan (Monthly& Weekly) according coordinating with sales Team. Review Weekly plan with production engineer. Evaluate production weekly reports. Ensure safety & health rules & 5S Within shop floor. Ensure SOPs for current and new products & ensure that all Jigs and fixture required for proper production is always ready and in good conditions Participate in S&OP meetings, as supply side, preparing production lines capacities reports, analysis, & summarize Previous year trends and high runner products.
  • Manufacturing ManagerFull Time

    Metawires Industries

    Aug 2016 - Aug 2017 -1 yr

    Egypt , Cairo

    • Job Details:Ensure that production plans (Monthly& Weekly) are held according to coordination with sales Team. Review Production weekly schedules with production engineer. Evaluate production weekly reports. Ensure Safety on all Manufacturing processes & activities. Applying 5S for the factory to rise up quality and improve work environment. Modifying Manufacturing Processes for all Major Products (Routing). Ensure that cost of production is within the calculated costs Review SMED projects with production team to quick changeover & increase machines up time.
  • Senior R&D EngineerFull Time

    Kama Manufacturing

    Jan 2016 - Aug 2016 -7 months

    Egypt , Cairo

    • Job Details:Develop new products according to customer requirements. Research and analyze customer design proposals, specifications, manuals, and other data to evaluate the feasibility, cost, and maintenance requirements of designs or applications. Work shop leader for product prototype. Evaluate and improve on Manufacturing process. Monitor and evaluate manufacturing cost and make cost reduction projects. Improve production rates efficiencies, cost and change over. Improve process capabilities and production volume while maintaining and improving product quality level 
  • Production Section HeadFull Time

    Metawires Industries

    Jan 2011 - Dec 2015 -4 yrs, 11 months

    Egypt , Cairo

    • Job Details:Design the Manufacturing Methods & process of Various kind of products Monitors and overseeing Production Orders & Check Bill of Material and check working drawing requirements. Make Production (monthly/weekly) plans. Process flow analysis to find opportunities of improvements
  • Education

    • MBA in Strategic management

      Arab Academy for Science, Technology and Maritime Transport (AAST)

      Jan 2023 - Jan 2025 - 2 yr

    • BSc Mechanical Engineering in Mechanical Power Engineering

      Zagazig University (ZU)

      Jan 2003 - Jan 2008 - 5 yr

    • High School - Thanaweya Amma

      Alseddiq Language school

      Jan 2002 

    Achievements

    Key achievements include: 370% ROI increase through optimized resource utilization and waste reduction. 32% energy consumption cut by implementing sustainable practices. 37.5% reduction in production distance thanks to improved factory layout. 38% faster changeover times with the Quick Changeover (QCO) tool. 20% productivity boost resulting in an additional EGP 612,800 annual revenue.

    Skills

    • Manufacturing
    • Spreadsheets
    • Microsoft Excel
    • Business English
    • SolidWorks
    • CPIM
    • Lean green belt
    • Production Manager
    • SAP

    Languages

    • Arabic

      Fluent
    • English

      Advanced
    • German

      Beginner

    Training & Certifications

    • LGB

      SYMBIOS Consulting Group·2021
    • CPIM , Certified production and inventory managment

      TASK·2015
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