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Islam Mahmoud Elamrawy

Process and Optimization Manager at GlassRock Insulation Company (Qalaa Holdings’ subsidiary company)

6th of October, Giza, Egypt

Work Experience

  • System Construction ManagerFull Time

    Alstom Egypt For Power And Transport Projects

    Jun 2021 - Present -4 yrs, 1 month

    • Process and Optimization ManagerFull Time

      GlassRock Insulation Company (Qalaa Holdings’ subsidiary company)

      Oct 2019 - Present -5 yrs, 9 months

      Egypt , Cairo

      • Job Details:• Saved 15% of Natural gas fuel consumption by optimizing the Co burner operations using lean manufacturing techniques. • Managing projects to optimize performance of existing production lines and to add new production lines. • Minimizing downtime of the manufacturing unit by analyzing the root cause of factory production lines failure. • Identifying risks and issues in operations processes and systems. • Analyzing operations data and statistics to identify opportunities, develop action plans, and implement process improvements for existing production lines. • Measuring and reporting factory performance and KPIs.
    • Maintenance and Projects ManagerFull Time

      ASCOM Carbonate and Chemical Manufacturing (Qalaa Holdings’ subsidiary company)

      Dec 2016 - Oct 2019 -2 yrs, 10 months

      Egypt , Minya

      • Job Details:• Increased productivity by 20% and decreased down time by 15% for the whole manufacturing unit using lean manufacturing techniques. • led a $12M project to add new production lines and Improvement of existing production lines. • Managed the operations and performance of the maintenance department including effective use of key performance indicators and optimizing maintenance expenses and spare parts consumption for the manufacturing unit using odoo ERP system. • Built skill development programs for maintenance personnel and evaluate the results. • Reviewed design and preparing tender for new production lines. • Managed the installation, acceptance and integration of new equipment for the factory. • led cross functional coordination and collaboration to complete project efficiently with safety, profitability and quality (Financial Budget, technical competencies, quality and HSE objectives).
    • Power Plant CoordinatorFull Time

      Lafarge Middle East & Africa Building Materials

      Oct 2009 - Dec 2013 -4 yrs, 2 months

      Saudi Arabia , Jeddah

      • Job Details:• Initiated project to save SAR 2M per year by modifying generators to reduce lubricating oil consumption by 50% for 50 MW captive power plant. • Saved SAR 430K per year by developing SOP to optimize power generation according to production requirements. • Managed and administrated the O&M contract for power plant. Monitoring performance of services by the contractor with key HSE, operations, maintenance, financial, cost and budget management components. • Conducted instrumentation commissioning activities of a $500 million new cement factory. • Member of Energy Isolation Safety and Risk Assessment Standard Implementation Safety committees.
    • Education

      • MBA in Business Administration

        Heriot-Watt University

        Jan 2011 - Jan 2014 - 3 yr

      • B.Sc., Electrical Engineering (Communication & Electronics Section). in Electrical Engineering

        Faculty of Engineering, University of Alexandria.

        Jan 1998 - Jan 2003 - 5 yr

      Skills

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      Languages

      • Arabic

        Fluent
      • English

        Fluent

      Training & Certifications

      • Agile in the Program Management Office

        Project Management Institute·2020
      • Building Tomorrow’s ERP with SAP S/4HANA

        OpenSAP·2020
      • Lean Six Sigma

        Polaris·2018
      • Project Management Office Implementation

        AUC·2018
      • Project Management Professional (PMP)

        Project Management Institute·2013
      • SIEMENS S7 Programming 1 & 2

        SIEMENS ·2012
      • Siemens SIMATIC PCS 7 System

        SIEMENS ·2010
      • ABB 800xA DCS system configuration

        ABB- Switzerland·2008
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