
Islam Mahmoud Elamrawy
Process and Optimization Manager at GlassRock Insulation Company (Qalaa Holdings’ subsidiary company)
6th of October, Giza, EgyptWork Experience
System Construction ManagerFull Time
Alstom Egypt For Power And Transport Projects
Jun 2021 - Present -4 yrs, 1 month
Process and Optimization ManagerFull Time
GlassRock Insulation Company (Qalaa Holdings’ subsidiary company)
Oct 2019 - Present -5 yrs, 9 months
Egypt , Cairo
- Job Details:• Saved 15% of Natural gas fuel consumption by optimizing the Co burner operations using lean manufacturing techniques. • Managing projects to optimize performance of existing production lines and to add new production lines. • Minimizing downtime of the manufacturing unit by analyzing the root cause of factory production lines failure. • Identifying risks and issues in operations processes and systems. • Analyzing operations data and statistics to identify opportunities, develop action plans, and implement process improvements for existing production lines. • Measuring and reporting factory performance and KPIs.
Maintenance and Projects ManagerFull Time
ASCOM Carbonate and Chemical Manufacturing (Qalaa Holdings’ subsidiary company)
Dec 2016 - Oct 2019 -2 yrs, 10 months
Egypt , Minya
- Job Details:• Increased productivity by 20% and decreased down time by 15% for the whole manufacturing unit using lean manufacturing techniques. • led a $12M project to add new production lines and Improvement of existing production lines. • Managed the operations and performance of the maintenance department including effective use of key performance indicators and optimizing maintenance expenses and spare parts consumption for the manufacturing unit using odoo ERP system. • Built skill development programs for maintenance personnel and evaluate the results. • Reviewed design and preparing tender for new production lines. • Managed the installation, acceptance and integration of new equipment for the factory. • led cross functional coordination and collaboration to complete project efficiently with safety, profitability and quality (Financial Budget, technical competencies, quality and HSE objectives).
Power Plant CoordinatorFull Time
Lafarge Middle East & Africa Building Materials
Oct 2009 - Dec 2013 -4 yrs, 2 months
Saudi Arabia , Jeddah
- Job Details:• Initiated project to save SAR 2M per year by modifying generators to reduce lubricating oil consumption by 50% for 50 MW captive power plant. • Saved SAR 430K per year by developing SOP to optimize power generation according to production requirements. • Managed and administrated the O&M contract for power plant. Monitoring performance of services by the contractor with key HSE, operations, maintenance, financial, cost and budget management components. • Conducted instrumentation commissioning activities of a $500 million new cement factory. • Member of Energy Isolation Safety and Risk Assessment Standard Implementation Safety committees.
Education
MBA in Business Administration
Heriot-Watt UniversityJan 2011 - Jan 2014 - 3 yr
B.Sc., Electrical Engineering (Communication & Electronics Section). in Electrical Engineering
Faculty of Engineering, University of Alexandria.Jan 1998 - Jan 2003 - 5 yr
Skills
- Project Management
- Process Improvement
- Engineering
- Manufacturing Process
- Factory Maintenance
- Project Management Professional
- Energy Management
- Budgeting
- Optimization
- Leadership
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Languages
Arabic
FluentEnglish
Fluent
Training & Certifications
Agile in the Program Management Office
Project Management Institute·2020Building Tomorrow’s ERP with SAP S/4HANA
OpenSAP·2020Lean Six Sigma
Polaris·2018Project Management Office Implementation
AUC·2018Project Management Professional (PMP)
Project Management Institute·2013SIEMENS S7 Programming 1 & 2
SIEMENS ·2012Siemens SIMATIC PCS 7 System
SIEMENS ·2010ABB 800xA DCS system configuration
ABB- Switzerland·2008