
Islam Mohamed Saber
Production Manager at Engineering Company for Exhaust Systems (ABOU-EL-YAZEED)
Shebeen Alqanater, Qalubia, EgyptWork Experience
Production ManagerFull Time
Engineering Company for Exhaust Systems (ABOU-EL-YAZEED)
Nov 2017 - Present -7 yrs, 8 months
Egypt , Giza
- Job Details:Achievements ▪ Participated in obtaining the quality certificate IATF 16949. ▪ Successfully implemented 5S principles in all production workplaces. ▪ Improved production output (daily productivity) by the best equipment and manpower utilization. ▪ Participated in the project of reducing labor turnover. ▪ Created and implemented a production incentive scheme to meet production plans. ▪ Participated in installing the tubes fabrication line (new production line), and launching the new product. ▪ Successfully dealt with some crises such as economic, supply chain disruptions, labor shortages… ▪ Reduce wastes through layout changes, daily stand-up meetings, stopping excessive production over plans, and reducing extra processes, …. ▪ Reducing overtime to the lowest levels. Responsibilities ▪ Prepare, maintain, and analyze production reports data (Productivity, Quality, scrap, downtime, Overtime, etc.). ▪ Ensuring that quality control standards are met (monitoring quality standards of products, overseeing production processes, process control audit). ▪ Ensuring that SHEQ regulations are met. ▪ Monitoring and ensuring the execution of maintenance plans to maximize equipment performance. ▪ Hire, train, coach, supervise, and evaluate the junior staff by coordinating with the HR dep, according to organizational structure and regulations. ▪ Ensuring the implementation of 5S and Visual management system. ▪ Estimating, negotiating, agreeing, and analyzing budgets and timescales with managers and financial departments. Continuously controlling production cost, spending plan, and identifying/rectifying waste measurement. ▪ Allocating resources, and ensuring the best utilization and sufficiency. ▪ Planning and coordinating production schedules to meet production plans and service level agreements. ▪ Manage the activities of reviewing production processes through designs and quality plans. ▪ Participate in Planning, organizing, and leading new technical projects including time schedules, budgeting, and technical designs. ▪ Participate in new products costing and OEM pricing. ▪ Participating in the competitor comparison (an ongoing process).
Quality Assurance EngineerFull Time
National Company for Asset Management and Investment (MI-ASSET)
Dec 2015 - Sep 2017 -1 yr, 9 months
Egypt , Giza
- Job Details:Job Responsibilities * Design new processes in flow chart forms. * Participate in systems integration after process design. * Creating and implementing internal audit plans. * Collect and compile statistical quality data. * Analyze data to identify areas for improvement in the quality system. * Develop, recommend, and monitor corrective and preventive actions. * Participate in implementing training plans. * Leading and participating in Brainstorming meetings.
Process Engineering Section HeadFull Time
- Job Details:Job responsibilities Following up monthly financial reports. Following up quality reports and maintenance plans for equipment. Responsible for process standardization among 3 sites. Controlling process changes and creation of new product processes.
Production EngineerFull Time
El-Teriak Industrial Group (Automotive Industry)
Dec 2010 - Jan 2012 -1 yr, 1 month
Egypt , Giza
- Job Details:Job responsibilites and Achievements Following up production plans and ensuring that production meets the customer demand. Developing and selecting suitable tools used for the production process. Implementing quality management system [QSB]. Participating in stamp redesigning and tools for cost reduction and increasing productivity. Design the process and process flow for the new products. Responsible for leading a team of over 60 workers (1 shift).
Education
B.Sc. in Mechanical Enginnering
Benha UniversityJan 2003 - Jan 2008 - 5 yr
High School - Thanaweya Amma
Shebin El-Kanater secondary schoolJan 2003
Skills
- Production Management
- Soft Skills
- 5S Methodology
- Root Cause Analysis
- Visual Management
- 5S
- Sheet Metal
- Automotive industries
- MS Word
- MS Excel
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Languages
Arabic
FluentEnglish
Advanced
Training & Certifications
MBA (in progress)
Cairo Uni.·2023Lean Green Belt certificate
Smart consulting·2014PMP-Project management professional course
Jadarat international for training and consultancy·2014Six Sigma Yellow Belt course
Internal course– Asfour crystal International·2013Production Operation Management course
Bayan International Training & Consulting·2012Certified Solid Works Professional
Solidworks·2011Internal Quality Auditor course
Total consulting-at El-Teriak Industrial Group·2011