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Islam Mohamed Saber

Production Manager at Engineering Company for Exhaust Systems (ABOU-EL-YAZEED)

Shebeen Alqanater, Qalubia, Egypt

Work Experience

  • Production ManagerFull Time

    Engineering Company for Exhaust Systems (ABOU-EL-YAZEED)

    Nov 2017 - Present -7 yrs, 8 months

    Egypt , Giza

    • Job Details:Achievements ▪ Participated in obtaining the quality certificate IATF 16949. ▪ Successfully implemented 5S principles in all production workplaces. ▪ Improved production output (daily productivity) by the best equipment and manpower utilization. ▪ Participated in the project of reducing labor turnover. ▪ Created and implemented a production incentive scheme to meet production plans. ▪ Participated in installing the tubes fabrication line (new production line), and launching the new product. ▪ Successfully dealt with some crises such as economic, supply chain disruptions, labor shortages… ▪ Reduce wastes through layout changes, daily stand-up meetings, stopping excessive production over plans, and reducing extra processes, …. ▪ Reducing overtime to the lowest levels. Responsibilities ▪ Prepare, maintain, and analyze production reports data (Productivity, Quality, scrap, downtime, Overtime, etc.). ▪ Ensuring that quality control standards are met (monitoring quality standards of products, overseeing production processes, process control audit). ▪ Ensuring that SHEQ regulations are met. ▪ Monitoring and ensuring the execution of maintenance plans to maximize equipment performance. ▪ Hire, train, coach, supervise, and evaluate the junior staff by coordinating with the HR dep, according to organizational structure and regulations. ▪ Ensuring the implementation of 5S and Visual management system. ▪ Estimating, negotiating, agreeing, and analyzing budgets and timescales with managers and financial departments. Continuously controlling production cost, spending plan, and identifying/rectifying waste measurement. ▪ Allocating resources, and ensuring the best utilization and sufficiency. ▪ Planning and coordinating production schedules to meet production plans and service level agreements. ▪ Manage the activities of reviewing production processes through designs and quality plans. ▪ Participate in Planning, organizing, and leading new technical projects including time schedules, budgeting, and technical designs. ▪ Participate in new products costing and OEM pricing. ▪ Participating in the competitor comparison (an ongoing process).
  • Quality Assurance EngineerFull Time

    National Company for Asset Management and Investment (MI-ASSET)

    Dec 2015 - Sep 2017 -1 yr, 9 months

    Egypt , Giza

    • Job Details:Job Responsibilities * Design new processes in flow chart forms. * Participate in systems integration after process design. * Creating and implementing internal audit plans. * Collect and compile statistical quality data. * Analyze data to identify areas for improvement in the quality system. * Develop, recommend, and monitor corrective and preventive actions. * Participate in implementing training plans. * Leading and participating in Brainstorming meetings.
  • Process Engineering Section HeadFull Time

    Asfour Crystal

    Feb 2012 - Nov 2015 -3 yrs, 9 months

    Egypt , Qalubia

    • Job Details:Job responsibilities  Following up monthly financial reports.  Following up quality reports and maintenance plans for equipment.  Responsible for process standardization among 3 sites.  Controlling process changes and creation of new product processes.
  • Production EngineerFull Time

    El-Teriak Industrial Group (Automotive Industry)

    Dec 2010 - Jan 2012 -1 yr, 1 month

    Egypt , Giza

    • Job Details:Job responsibilites and Achievements  Following up production plans and ensuring that production meets the customer demand.  Developing and selecting suitable tools used for the production process.  Implementing quality management system [QSB].  Participating in stamp redesigning and tools for cost reduction and increasing productivity.  Design the process and process flow for the new products.  Responsible for leading a team of over 60 workers (1 shift).
  • Education

    • B.Sc. in Mechanical Enginnering

      Benha University

      Jan 2003 - Jan 2008 - 5 yr

    • High School - Thanaweya Amma

      Shebin El-Kanater secondary school

      Jan 2003 

    Skills

    • Production Management
    • Soft Skills
    • 5S Methodology
    • Root Cause Analysis
    • Visual Management
    • 5S
    • Sheet Metal
    • Automotive industries
    • MS Word
    • MS Excel
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    Languages

    • Arabic

      Fluent
    • English

      Advanced

    Training & Certifications

    • MBA (in progress)

      Cairo Uni.·2023
    • Lean Green Belt certificate

      Smart consulting·2014
    • PMP-Project management professional course

      Jadarat international for training and consultancy·2014
    • Six Sigma Yellow Belt course

      Internal course– Asfour crystal International·2013
    • Production Operation Management course

      Bayan International Training & Consulting·2012
    • Certified Solid Works Professional

      Solidworks·2011
    • Internal Quality Auditor course

      Total consulting-at El-Teriak Industrial Group·2011
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