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Ibrahim El-Ashy

Production Process Supervisor

Suez, Suez, Egypt

Work Experience

  • Production Process SupervisorFull Time

    United Sugar Company of Egypt - Savola Group

    Dec 2021 - Present -3 yrs, 6 months

    Egypt , Suez

    • Production Shift SupervisorFull Time

      Galaxy

      Apr 2019 - Present -6 yrs, 2 months

      Egypt , Fayoum

      • Job Details:* Control Continuous production process and production facilities of SLES and LABSA. * Monitoring DCS and field parameters. * Supervision on my teammates and giving instruction to achieve high quality parameters according to certain process parameters and outstand handling it. * Develop process technician and new chemist to skill advanced level. * Supervision on SLES packing lots and reduce time loss of batch packing plan * Achieving and handling LABSA packing target and Iso tanker loading in time. * Reduce slow moving stock and its generation. * problem solving and troubling shooting skills. * Follow Process PM schedule and Prepare and supervise on daily shift reports and Daily consumption and stocks report. * RTFT commissioning of new projects like furnace commissioning and heating system units * Ensure achieving the production target per month. * Ensure applying ISO 9001/2008 for our documents. * Co-ordinate with quality department to ensure zero quality defects. * Utilize of modern techniques in process as TPM, Lean six sigma, quality tools ,5s. * Ensure 100% availability of all equipment and informing maintenance team about any malfunction. * Tracing the daily EHC (equipment health checklist) for equipment. * Committed towards safety / environmental policies of the company.
    • Shift Leader Operation Control ChemistFull Time

      EMAK CO. for Paper Manufacturing.

      May 2018 - Apr 2019 -11 months

      Egypt , Suez

      • Job Details:* Monitoring SCADA and filed parameters raw material inspector for recycling of paper, sorting to enter in paper industry with paper virgin pulp and achieve the economic profit, environmental advantage and sustainability * Quality control inspector, make sure that everything from raw materials to finished products meets quality and safety standards specified in the purchasing documentation. All production processes, inspection and testing is carried out to specified requirements (Sizing, Glossary, humidity, print ability, Strength, Smoothness ,..etc.)
    • Operation Control Chemist [DCS SULPHONATION]Full Time

      Galaxy

      Jun 2017 - May 2018 -11 months

      Egypt , Fayoum

      • Job Details:* Controlling and operating on Sulphonation continuous process " and it consist of main sections :- 1) Air drying section. 2) Sulfur melting section. 3) SO2-SO3 production section. 4) Thin film sulphation reaction section. 5)Neutralization section. 6) Exhaust gas treatment section. 7) Sulfuric acid production section. * outstanding start up plant and shutdown activity many times. * sustain target plant performance. * sustain zero miss-operation. * sending many reports like shift report, EHC report, Safety observation report and Daily stocks report
    • Education

      • B.Sc. in Science, Suez University in Industrial and Applied Chemistry

        Suez University

        Jan 2011 - Jan 2015 - 4 yr

      Skills

      • Troubleshooting
      • Reporting Analysis
      • Presentations
      • Production Process
      • Documentation
      • DCS
      • Team management
      • Team Building
      • Supervision
      • Chemical Processing
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      Languages

      • Arabic

        Fluent
      • English

        Fluent
      • French

        Intermediate

      Training & Certifications

      • (ISO 9001/2015 - GMP 22716 Course)

        Galaxy Chemicals (Egypt) S.A.E.·2017
      • Quality Crude Oil Measurements

        ARAB PETROLEUM PIPELINES CO."SUMED"·2014
      • 1- Quality Control Section & labs. Test 2- Production Section

        VINAVIL EGYPT for chemicals.·2014
      • Petroleum & Natural gas Course

        Suez University·2013
      • Planning Course

        Suez University·2013
      • Problem Solving, Decision

        Suez University·2012
      • Industry Opportunities “The Art of Negotiation “

        Suez University·2012
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