Ibrahim Mohamed Abd Allah

QC SupervisorFull Time

• Job Details: Perform and record tests on production samples from each cast to ensure compliance to the related specification.  Ensure to Test products to see that they meet performance specifications.  Work with the test materials to assess the equipment used to perform the tests.  Supervision of technicians, Chemists, and assistants involved in chemical testing activities.  To monitor QC inspectors to ensure follow up standard inspection procedures.  Perform failure analyses to determine the cause of the problem and preventive measures.  Functional responsibility to ensure all testing procedures are carried out in accordance with required standards.  Expedition, preparation, verification and issue of reports.  Store each cast mechanical test results in the system to enable printing of test certificates to customers.  Preserve the samples in case of any lap opening in bend test, bad steel and similar problems for inspection by Dept. Manager to take corrective measures.  Carryout routine Maintenance and calibration on testing and measuring equipment.  Record and report problems faced, break down or damages, spares & consumables required to my superior to ensure smooth functioning of testing activities.

Senior Production Chemist ( Enamel and protective coatings section head )Full Time

• Job Details: To achieve the monthly production volumes as per plans.  To control daily production rate Variance below 2%.  To ensure effective utilization of stream-wise capacities as per the production plan.  To ensure and to set parameters for good machine housekeeping.  To ensure availability of resources in order to achieve the monthly production volumes as per plans.  To ensure streams are utilized effectively as per plan through adequate manpower allocation.  To cooperate with Maintenance to monitor the breakdowns of critical equipment on a regular basis so as to achieve uptimes > 97 % and also to ensure that other equipment too are maintained as per established standards of good housekeeping.  To achieve the objectives in the areas of 5S, Safety, Productivity, FLL and Effluent Treatment  To aim for a reduction of 10 % in AWDs, NCIP and QRIs over year after year.  To aim for 50 % Reduction in "Repeat" Customer Complaints, with specific focus on Packing and Packaging related complaints.  To monitor various parameters of plant performance in the area of Productivity (liters / hour), FLL etc.  To instill a culture of quality from the beginning-to-the-end of manufacturing process and aim for improvement in the relevant quality parameters like AWDs, NCIP and QRIs  To specifically target reduction in "Repeat" complaints esp. in Packing / Packaging through process improvements and orientation sessions for Workmen and Staff.  To ensure at least 2 significant Improvement Projects are completed during the year.  To aim for Productivity improvements by 15%.  To ensure system entries are correct and done as per the sequence given in the SOP.  To follow quality system procedures and ensure proper documentation.  Writing daily production report.  Printing the batch card and filing it in proper documentation.  All system entries include closing the batch card  To identify and study some manufacturing processes (Putties) in detail with the purpose of manpower rationalization.  To set up specific targets for productivity improvements (liters / man-hour).