
Ibraheem Mohamed Abdelhkeem
Production Shift Manager at Egyptian Starch and Glucose Manufacturing Company
Alzawya Alhamraa, Cairo, EgyptWork Experience
Production Shift ManagerFull Time
Egyptian Starch and Glucose Manufacturing Company
Jan 2024 - Present -1 yr, 5 months
Egypt , Cairo
- Job Details:Managed 8 hours shift operation of producing 250 MTPD Glycose Syrup Plant (GSP) with Enzymes to achieve the highest productivity with standard specifications and the highest net-production Mentored production team of 2 DCS controller & 5 field technicians ensuring compliance with production requirement & quality management system Directed shift staff during plant emergency, shutdowns & startups to reduce operations risk Provided Trainings & counselling to shift operators enforcing culture of continuous improvement Analyzed process & suggest changes utilizing management of change (MOC) & process hazard analysis (PHA) & hazard critical control points (HACCP) Monitored KPIs & report results to the Production Manager Expertised in maintaining production schedules and ensuring adherence to quality standards Proficient in troubleshooting and resolving production issues in a timely manner Calculating growth production (GP), net production (NP), production efficiency (PE) daily and monthly Responsible for assigning tasks and monitoring productivity of team members Knowledge of health and safety procedures to ensure a safe working environment for all employees Ability to analyze production data and make recommendations for process improvements
Production EngineerFull Time
Egyptian Starch and Glucose Manufacturing Company ( Cairo Three A group)
Mar 2022 - Jan 2024 -1 yr, 10 months
Egypt , Cairo
- Job Details:Production shift leader (automation DCS) -cooperate with maintenance team to fix the faults as soon as possibale. -Quality control cooperation to achieve sugar profile that the customer needed (DP1&DP2&DP3&DPn) -Total cooperation between all departments to achieve the daily and monthly target with highest quality - vacuum pumps. -filtration by rotaray vaccum filter. - Ionic exchanger columns (resin& generation by acid and caustic soda ) . -Evaporater (concentration under vacuum by steam). -Boiler. -Enzymes ( α-amyales-β-amylase) and ratio to achieve sugar profile that the customer needed. -Jet cooker - Influent & Effluent water -food grade chemicals (citric acid & sodium carbonate) -Team work . -Soft water
Chemical EngineerFull Time
Alzenia Tissue mill
Jan 2021 - Mar 2022 -1 yr, 2 months
Egypt , Sharqia
- Job Details:Stockpreparation&processof(AlzeniaTissuemill)automaticDCS). -Influent&Effluentwater(operation&chemicaltreatment). -Chemicaltreatmentfor(boiler,stockpreparation&vacuumpumps). -WaterTreatmentwithfilters(sandfilter,softener.Deionizer,Carbonfilters&ReverseOsmosis(RO)).-Chlorination&Bleachingchemicalssystem. -Pulp(virginfiber)assessment. -RecycleFiberassessment. -ChemicalFollowup(ChemicalStockManagement,ChemicalOrderManagementandTrials). -StockPreparationsystem(operationandchemicalstreatment). -Influent&Effluentwateroperationandtreatment. -Chemicaltreatmentfor(boiler,freshwater,stockpreparation&vacuumpumps). -WaterTreatmentwithfilters(sandfilter,softener.Deionizer,Carbonfilters&ReverseOsmosis(RO)).-MicrobiologyTreatment(Bacteria,Fungi,Yeast&Mold) -ChemicalinventoryandChemicalQualification -ResponsibleforLabinstrumentanditsCalibration -ResponsibleforPulpQualification SKILLS TeamBuildingProblemSolvingDecisionmakingWorkinteamAbilitytolear Followthechemicalpumpsandrecordtheircondtionsintheirreport.Deal with chemicals (kymene-base-release-busan-bubond-biosides –NAOH)
Quality Control ChemistFull Time
Hyma plastic Hyma foam
Dec 2019 - Jan 2021 -1 yr, 1 month
Egypt , Giza
- Job Details:Responsible for monitoring the production line and raw materials, checking samples and the degree of conformity with international quality standards. .Do all experiments in the field of plastics such as coefficient of friction & shrinkage & tensile strength and elongation &dart drop & oxidation indction time (OIT)&uv creaking and resistaning. . Review all orders coming from planning and make a comparison between them and pre-operational orders, and alert them to errors that occur during production. . Reviewing the raw materials before production to provide waste, alerting the operators, and giving them a copy of the orders to avoid error. . Do all expremental Tests for Felxo printing andMake a comparison of the colors and verify the validity of the inks used before printing and verify the sample data on the clash and review the degree of colors and their consistency with the original sample sent from the customer .
Education
Bachelor's Degree in special chemistry
menfia universityJan 2018
Languages
English
Intermediate
Training & Certifications
Lean six sigma green belt
Borklen·2022