
Ibrahim Mohammed Badran
Refinery section head
Suez, Suez, EgyptWork Experience
Senior production EngineerFull Time
OILEX International Oil Multi-seeds Extraction Company
Apr 2019 - Sep 2021 -2 yrs, 5 months
Egypt , Monufya
- Job Details:Senior production Engineer at International oil Multiseeds Extraction Co. April 2019 – Until now * Attending and supervising a ( Desmet Ballestra ) refinery plant installation. *Attending and supervising the tank farm installation . * prepare commissioning documents for tank farm and refinery start up. * Studying the layouts, Equipment instruction manual, Piping and instrumentation diagram and the manual instructions for the plant and for the tank farm & refinery plant for any modifications needed to take place after start up, Review piping execution against P&I Diagrams of the Process. * Give recommendations for modification required. * Review and feedback for the interlocks between equipment, valves, pumps. * prepare a check list for equipment, valves, pumps for the refinery and tank farm. * prepare documentation of plant process and control. • Check and follow up the daily process conditions of equipment , Give recommendations for modification required. • Investigate problems, perform root cause analysis of any unfamiliar status and derive resolutions. • Ensure the implementation of the company HSE health, safety, and environment system and policies at the area in charge through regular patrolling to the workplaces. • Use key performance indicators KPIs to monitor and optimize the control system. • Ensure that the process is executed through GMP good manufacturing practices and SOP standard operating procedures to achieve the best of targets. • During my working period I became familiar with steam jet vacuum systems, pumps, tanks, stills, valves, centrifuges, heat exchangers, pneumatic systems, level indicators, flow meters, cooling towers, deodorizer column ( distillation column), filtration systems ,SCADA control system. apply lean manufacturing to identify and eliminate Waste As waste is eliminated quality improves while production time and cost are reduced. using lean tools like (5S) to Organize the work area , (JIT) Just-In-Time , (Kaizen) Continuous Improvement ,(OEE) Overall Equipment Effectiveness , (PDCA) Plan, Do, Check, Act , (SMED) Single-Minute Exchange of Dies To Reduce setup (changeover) time , (TPM) Total Productive Maintenance to focus on proactive and preventative maintenance to maximize the operational time of equipment , (AM) Autonomous Maintenance to perform machine adjustments and minor maintenance by operators
Refining EngineerFull Time
Ajwa for Food Industries Co SAE
Aug 2016 - Apr 2019 -2 yrs, 8 months
Egypt , Suez
- Job Details:• Complete supervision of the production process flow across the plant (Neutralizing, deguming , Bleaching, winterizing, deodorizing and Fractionation units). And focus on chemical right consumption to have cost savings. • Check and follow up the daily process conditions of equipment , Give recommendations for modification required. • Investigate problems, perform root cause analysis of any unfamiliar status and derive resolutions. • Generate ideas to optimize benefits through increased production or reduced losses. • Use key performance indicators KPIs to monitor and optimize the control system. • Ensure that the process is executed through GMP good manufacturing practices and SOP standard operating procedures to achieve the best of targets. • During my working period I became familiar with steam jet vacuum systems, pumps, tanks, stills, valves, centrifuges, heat exchangers, pneumatic systems, level indicators, flow meters, cooling towers, deodorizer column ( distillation column), filtration systems ,SCADA control system. by applying lean manufacturing to identification and steady elimination of Waste. As waste is eliminated quality improves while production time and cost are reduced. using lean tools like (5S) to Organize the work area , (JIT) Just-In-Time , (Kaizen) Continuous Improvement ,(OEE) Overall Equipment Effectiveness , (PDCA) Plan, Do, Check, Act , (SMED) Single-Minute Exchange of Dies To Reduce setup (changeover) time , (TPM) Total Productive Maintenance to focus on proactive and preventative maintenance to maximize the operational time of equipment , (AM) Autonomous Maintenance to perform machine adjustments and minor maintenance by operators
Refining EngineerFull Time
Integrated Oil industries
Aug 2008 - Aug 2016 -8 yrs
Egypt , Suez
- Job Details:1.1. Fractionation Department - Control the process of crystallization and separation processes to obtain solid (stearin), and liquid (olein) fractions separated by the filter press and filtration techniques from Palm oil. 1.2. Department of Refining - Control The system that designed for degumming from the vegetable oil by using separator with high centrifugal force. - Control the Process for removing vegetable oil waxes by fast cooling vegetable oil then separate it using filtration techniques with (perlite filter aid) . -Control bleaching processes use a bleaching agents in order to remove a wide range of specific impurities, in addition to the pigments, After bleaching, the bleaching agent is normally removed using filtration techniques. - Control The deodorization process with a complex vacuum steam distillation process that involves using high pressure steam to heat the oil to a precise temperature for stripping impurities and then cooling it to retain the natural oil characteristics.
Education
College Diploma in Statistical control and Quality assurance
Cairo University (CU)Jan 2013 - Jan 2014 - 1 Year
B.A in agricultural science
Ain Shams University (ASU)Jan 2003 - Jan 2007 - 4 yr
High School - Thanaweya Amma
El SalamJan 2002
Languages
Arabic
FluentEnglish
Advanced
Training & Certifications
English course
Amideast ·2007