Basic Info

Gasser Elsayed

2 years

Doha, Qatar

Bachelor's Degree

Entry level

Work Experience

Production Manager at Engineering Rebar Factory (ERF) for Cut and bend Reinforcing steel,

Experience Details

Production Manager

Engineering - Mechanical/Electrical, Operations/Management, Manufacturing/Production

Manager

• Preparing cutting list in ARMAOR/ Rebar system and giving to production on daily basis.
• Supervising, Leading and motivating a team of workers. (200 people)
• Organizing dispatch plan on a daily basis.
• Planned daily consumable items used for production.
• Managed the production processes and planned the production schedules needed.
• Optimized the production orders schedule by managing offcuts and minimizing scrap rate.
• Implemented the assignment of orders on machines and optimization of the production process.
• Prepared and maintained production reports on a daily, weekly, monthly and yearly basis.
• Overseeing the production process, drawing up a production schedule.
• Reviewed worker performance and trainings needed.
• Daily Man power planning based on flexi production plan & allocation.
• Ensured efficient collaboration and co-ordination between relevant departments including procurement, distribution and management
• Developed housekeeping schedule on daily basis to keep the shop floor neat and clean.


Company Details

Engineering Rebar Factory (ERF) for Cut and bend Reinforcing steel, (multinational)

Doha, Qatar

101-500 employees

Manufacturing

www.erfqatar,com

Apr 2015 to present (1 year 8 months)
Continuous Improvement and Quality Control Manager at Engineering Rebar Factory (ERF)

Experience Details

Continuous Improvement and Quality Control Manager

Engineering - Mechanical/Electrical

Experienced (Non-Manager)

• Assisted in the new production system implementation.
• In charge for ISO 9001: 2008 and ISO 18001: 2007 IMS development and implementation.
• Created, Optimized and implemented the internal management workflow in order to achieve just in time manufacturing.
• Quality and Performance analysis reporting (on a monthly basis)
• Proposed and implemented a 5S project in 5 months.
• Detected production line bottlenecks by designing a computer-assisted flow simulation.
• Designed ergonomically efficient workstations for setup time reduction.
• Implemented TQM and TPM Principals inside the factory.
• Reduced scrape rate by 55% (from 4.2% to 2.1%) in 4 months.
• Lowered Setup times by 44% (from 60 minutes to 15 minutes)


Company Details

Engineering Rebar Factory (ERF) (multinational)

Doha, Qatar

101-500 employees

Manufacturing, Engineering Services, Construction - Industrial Facilities and Infrastructure

www.erfqatar.com

Nov 2014 to Apr 2015 (5 months)
Site Engineer at Solidaire Qatar Foundation

Experience Details

Site Engineer

Engineering - Mechanical/Electrical

Entry Level

 Ensuring that all materials used and work performed are as per specifications.
 Overseeing the selection and requisition of materials.
 Agreeing a price for materials, and making cost-effective solutions and proposals for the intended project


Company Details

Solidaire Qatar Foundation

Doha, Qatar

51-100 employees

Construction - Industrial Facilities and Infrastructure

N/A

Jul 2014 to Nov 2014 (4 months)
Health and Safety Engineer (intern) at Egyptian American Co. for manufacturing and exporting ready-made clothes (Everest)

Experience Details

Health and Safety Engineer (intern)

Engineering - Mechanical/Electrical, Operations/Management

Entry Level

• Complied health and safety standards.
• Implementation of Safety Management Process in plant.
• Identification of Hazards including Fire Hazard and Physical Hazard including Risk Management.
• Estimating and tendering of Safety & Fire equipment.


Company Details

Egyptian American Co. for manufacturing and exporting ready-made clothes (Everest)

Alexandria, Egypt

101-500 employees

Textile and Clothing

N/A

Jun 2013 to Sep 2013 (3 months)
Coordinator . Industrial and Management Engineer at U-turn Co., Garment Textile Factory

Experience Details

Coordinator . Industrial and Management Engineer

Engineering - Mechanical/Electrical, Manufacturing/Production

Entry Level

• Coordinating engineering purchases of the Safety and Fire Safety related orders.
• Supervising site activities and ensuring safety measures at site.
• Implementation of Safe Working Procedure for all jobs
• Reported and evaluated labor performance and attendance.


Company Details

U-turn Co., Garment Textile Factory

Alexandria, Egypt

501-1000 employees

Textile and Clothing

N/A

Jun 2012 to Jun 2013 (1 year)
Industrial and Quality Assurance Engineer at Kangourou Co. for ready-made garments, S.A.E

Experience Details

Industrial and Quality Assurance Engineer

Engineering - Mechanical/Electrical, Quality

Student

- Style analysis, conducting research and development of the styles
- Planned and designed workstation layout.
- Managed standard time for sewing operations and manual operations.
- Complied health and safety standards and workplace legislation.
- Time study (Cycle timing).


Company Details

Kangourou Co. for ready-made garments, S.A.E

Alexandria, Egypt

101-500 employees

Textile and Clothing

N/A

Jan 2011 to Feb 2012 (1 year 1 month)

Achievements


Bass guitar player, Instrumental music band Won a local competition in Library of Alexandria

Education

Bachelor of Engineering Science in Industrial and Management Engineering

Education Details

Bachelor of Engineering Science

Industrial and Management Engineering

Arab Academy for Science, Technology and Maritime Transport, Egypt

A / Excellent / 85 -100%

Project management Operation m

N/A

Arab Academy for Science, Technology and Maritime Transport
2009 - 2014
High School - American diploma

High School Details

American diploma

Pioneers High School

Egypt

2009

A / Excellent / 85 -100%

Alex-Marine Rotary Club Alexan

Pioneers High School
2009

Certifications

SolidWorks
Feb 2014

Certificate details

SolidWorks

Feb 2014

95 out of 100

N/A

N/A

Spark Egypt

N/A

Certificate details

30 hours OSHA General Industry training program certificate.

Jun 2014

98 out of 100

N/A

N/A

Arab academy for science , technology and maritime

The OSHA 30-Hour Hazard Recogn

Certificate details

Risk Management program certificate

Jul 2014

99 out of 100

N/A

N/A

Arab academy for science , technology and maritime

N/A

Certificate details

Occupational Health and Safety Specialist

Jun 2014

N/A

N/A

N/A

N/A

Certificate details

Primavera Project Management P6

Nov 2014

N/A

N/A

N/A

Midras Management School

N/A

Certificate details

Six Sigma Green Belt Certification

May 2015

94% out of 100%

N/A

N/A

Excelledia Quality Consulting, Qatar

N/A

Training and Courses

Training/Course Details

Solid Works

Jan 2014

Spark Egypt

N/A

This profile is not updated!
Last update more than 2 months ago.

Jobseeker photo

Profile Skills and Keywords

30 Hours OSHA General Industry Training Program Certificate.ArabicAutoCADBooksCommunicatorConstruction - Industrial Facilities And InfrastructureContinuous ImprovementContinuous Improvement And Quality Control ManagerCoordinator . Industrial And Management EngineerCreativeDevelopmentDutchEngineering Rebar Factory (ERF)Engineering Rebar Factory (ERF) For Cut And Bend Reinforcing Steel,Engineering ServicesEnglishExtendsimHard WorkerHealth And Safety EngineerHelping PeopleIndustrial And Management EngineeringIndustrial And Quality Assurance EngineerIndustrial ManagementManagementManufacturingMatlabMicrosoft OfficeMusicOccupational Health And SafetyOccupational Health And Safety SpecialistOperationsOrganizerPresentationsPresenterPreziPrimavera Project Management P6ProductionProduction ManagerQuality AssuranceQuality ControlRisk Management Program CertificateSite EngineerSix Sigma Green Belt CertificationSolid WorksSolidEdgeSolidWorksSportsTeam WorkingTextile And ClothingTextiles And Garments Manufacturing

Self-assesed Skills

Languages

Arabic

Arabic

: Fluent

: Fluent

: Fluent

: Fluent

English

English

: Fluent

: Fluent

: Fluent

: Fluent

Dutch

Dutch

: Beginner

: Intermediate

: Beginner

: Beginner

Tools and Technologies

Extendsim

Extendsim

: Expert

: Extreme - I love it!

:

Less than 1 year

Microsoft office

Microsoft office

: Expert

: Extreme - I love it!

:

More than 7 years

Prezi

Prezi

: Expert

: Extreme - I love it!

:

3-5 years

AutoCAD

AutoCAD

: Intermediate

: Medium

:

Less than 1 year

SolidWorks

SolidWorks

: Beginner

: Medium

:

Less than 1 year

Matlab

Matlab

: Beginner

: Medium

:

Less than 1 year

SolidEdge

SolidEdge

: Beginner

: Medium

:

Less than 1 year

Fields of Expertise

Industrial Management

Industrial Management

: Advanced

: High

:

1-3 years

Continuous Improvement

Continuous Improvement

: Advanced

: Extreme - I love it!

:

1-3 years

Occupational Health and Safety

Occupational Health and Safety

: Advanced

: Extreme - I love it!

:

1-3 years

Textiles and Garments Manufacturing

Textiles and Garments Manufacturing

: Advanced

: High

:

1-3 years

Quality Assurance

Quality Assurance

: Intermediate

: Extreme - I love it!

:

Less than 1 year

Key Skills

Communicator, Hard worker, Presenter, Creative, Organizer

Online Presence

eg.linkedin.com/pub/gasser-ahmed/90/832/147/https://www.facebook.com/gasser.ahmed.161

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