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Gamal othman tayae

Asset reliability engineer at Sukari Gold Mines

Damanhour, Beheira, Egypt

Work Experience

Sukari Gold Mines

  • Asset reliability engineerFull Time

    Mar 2020 - Present -5 yrs, 4 months

    • Job Details:Responsibility ▪ Conduct Reliability Centered Maintenance program in SUKARI gold mine, prepared a brief guideline for the RCM, put a scope and timeline for the program, and right now in the implementation phase. ▪ Maintain KPI’s including Mean time between failure, Availability, Utilization, and Mean time to repair to measure the efficiency of the maintenance team and implement improvement system and prepare the daily, weekly and, monthly KPI’s reports. ▪ Identifying and reporting on potential failures within a process. ▪ Conduct routine engineering calculations. ▪ Conduct the Lean philosophy to reduce waste. ▪ Applying general engineering knowledge to solve problems. ▪ Works with the maintenance teams to develop processes that increase reliability. ▪ Performs statistical data analysis to predict and minimize failures. ▪ Develops FMEA processes for new or existing equipment. Check new systems or installations. ▪ Provides solutions to recurring failures by performing RCA and identifying corrective action. ▪ Conducting technical training for the execution teams. ▪ Work closely with budgets and finances to help reduce costs. ▪ Liaise with relevant teams on outcomes of tests/analysis. ▪ Prepare, develop, implement and manage predictive and preventive maintenance strategies. ▪ Conduct a criticality analysis for the new and existing plants. ▪ Prepare the standard work procedures for maintenance tasks. ▪ Carry out all the new maintenance tasks with the execution team to make sure all tasks are carried out as per SWP. ▪ Restore the plant capability by reviewing the plant design, operation, installation and, all relevant parameters to production and maintenance activities. ▪ Listed the equipment which needed high maintenance cost and looked for ways and means to reduce costs. ▪ Perform oil samples analysis by using Spectro Scientific mini lab and review oil analysis reports and recommend actions. ▪ Review and develop a lubrication program to increase asset reliability.
  • Fixed Plant Maintenance plannerFull Time

    Aug 2017 - Mar 2020 -2 yrs, 7 months

    Egypt , Alexandria

    • Job Details:Responsibility ▪ Prioritizing work with the area maintenance team. ▪ Scoping and planning identified work. ▪ Plan emergency work. ▪ Driving maintenance at the right cost. ▪ Prepare work packages for every planned maintenance activities inclusive of repetitive maintenance. ▪ Order, receive, and supervise required material to assist maintenance activities. ▪ Order parts, supplies, materials, and inventory to ensure activities can proceed. ▪ Raise Application for New Stock Item (ANSI) to inventory team with full item description and determine the Min/Max levels depending on annual consumption and supplier’s lead time. ▪ Provide assistance to engineering for spare parts preparation and PM Lists for new equipment. ▪ Plan and arrange activities related to equipment maintenance to enhance equipment and plant accessibility and competence supporting site production supplies. ▪ Coordinate daily as well as weekly planning meetings related to maintenance. ▪ Coordinate plant shutdowns to attain all essential schedules. ▪ Coordinate to reline major assets through external suppliers. ▪ Collect drawings, manuals, and other documents to assist contractor and maintenance repairs or modifications. ▪ Provide technical assistance for supporting entire on-site maintenance activities. ▪ Prepare weekly, monthly and yearly reports. ▪ Follow up on the progress of outside services & contractor works and Raise Job completion form to the payment team. ▪ Support proactively all EH&S procedures and policies
  • Mechanical site engineer and material controllerFull Time

    Egypt

    Dec 2016 - Aug 2017 -8 months

    • Job Details:o ZOHR field development project. • Client: IREM Under supervision: Eni & Petrobel. o Alburullus 4800MW COMBINED CYCLE. • Client: Romelectro Under supervision: Siemens &Orascom. Responsibility ▪ Reinstatement of all items after testing. ▪ Visual inspection for complete and correct installation. ▪ Prepare spool and support list and welding map. ▪ Ensure that all materials used and work performed are in accordance with the specification. ▪ Responsible for material and controlling it in the warehouse and site. ▪ prepare material take off (MTO). ▪ Ensuring that delivered items match the packing list and ISO drawing. ▪ Preparing detailed lists of items. ▪ Prevent wastage of material. ▪ Ensure proper storage of material.
  • site engineerFull Time

    First Manufacturing and Crane Systems Company

    Aug 2016 - Dec 2016 -4 months

    Egypt , Alexandria

    • Job Details:Responsibility ▪ Responsible for site works include installations of different types of cranes. ▪ All site works including delivery, installation of mechanical components and electrical supply, start up. ▪ Revise technical data for the project; prepare schedule time for the project within the contract's duration. ▪ Doing site survey, before proceeding with the project, offer recommendations and, prepare a report including evaluation for the site.
  • mechanical engineerInternship

    damanhour power station, damanhour water plant, gasco

    Aug 2013 - Aug 2014 -1 yr

    Egypt , Alexandria

    • Education

      • Bachelor's Degree in mechanical engineer

        Alexandria University (ALEXU)

        Jan 2011 - Jan 2016 - 5 yr

      • High School - Thanaweya Amma

        shaker farge

        Jan 2011 

      Languages

      • Arabic

        Fluent
      • English

        Intermediate

      Training & Certifications

      • RCM in Nutshell - Overview of RCM Process, Online course

        2021
      • Certified Lean Six Sigma White/Yellow Belt

        Six Sigma Academy, Amsterdam.·2021
      • MLA II

        ICML·2021
      • MLA I

        ICML·2021
      • Lean Management for Lean Six Sigma Training & Certification

        Six Sigma Academy, Amsterdam.·2020
      • Maintenance, Reliability and Asset Management All in One Brief Course

        RES·2020
      • Maintenance Planning & Scheduling Training

        RES·2019
      • Power station course

        Engineers Syndicate·2016
      • CSWA

        SOLIDWORKS Associate·2016
      • Hydraulic circuits

        Arab academy for science and technology·2016
      • CFD

        ASME·2016
      • water treatmen

        Damanhur water station·2014
      • power station

        Damanhur steam power plant·2014
      • pipelines networks

        Egyptian Natural Gas Company·2013
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