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Gamal Abdel Hameed Aly Aly

Plant Engineering Maintenance Manager

Imbaba, Giza, Egypt

Work Experience

  • Manufacturing Sustainability Environment Dept. ManagerFull Time

    Giza Spinning and weaving Co.

    Feb 2023 - Present -2 yrs, 5 months

    Egypt , Giza

    • Job Details:Feb 2023 – Present Manufacturing Sustainability Environmental Dept. Manager Giza Spinning and weaving Co. As the Manufacturing Sustainability Environmental Dept. Manager; Start and Initiate the Environment programs. • Establish the environment Strategy Goals in modules (EMS, Energy, Water, Air Emission, Waste, Wastewater, and Chemical Management). • Establish the Baselines for the environment Targets with following up and Measuring for targets achievements per each modules (EMS, Energy, Water, Air Emission, Waste, Wastewater, and Chemical Management). • Carry out the self-assessment at Higg. Platform for these modules • Successfully passing the Higg. Audit and verification Per each modules • Carry out training for the company's Employees to increase their Environmental awareness • Carry out the environmental Impacts Measurement with3rd Party (intertek Lab., Tibben Institute, Researches National Center….. ) • Establish and carry out the records for Production and its corresponding consumption of Water and Energy (Elec. & Gas ) per each Process per each plant • Establish and carry out the records for Waste (Hazardous / Non Hazardous) per each Process per each plant. • Establish and carry out the Air Emission Sources inventory (Point and Mobile /Fugitive air emissions inventory) • Follow up the Chemical Management (CIL & RSL & MRSL & SDS & TDS) to Assure the compliance with ZDHC • Establish and Follow up the factory Permits / Licensees inventory list to Assure its validation and renewable dates • Establish and carry out the records for Water use & Wastewater Balance for the factory units (Domestic & industrial) • Establish and carry out the records for Energy Balance (Elec. & Gas ) for the factory units (Domestic & industrial) • Carry out the Calculations of Carbon Foot Print (Co2)for the facility (Absolute / Specific values
  • Maintenance Engineering ManagerFull Time

    Naturale Feeds Company

    Jan 2022 - Present -3 yrs, 6 months

    Egypt , Giza

    • Job Details:Start and Initiate the Maintenance Dept. with (selection for the new maint. employees , establish the Assets Machnes / Equpments Lists, establish the Maint. Machnes List and its preventive Maintenance programe , establsh the spare parts proposales per each machines, establish the Training Materx er each employee, establsh the daily Report and Machine Life cards , Down time analysis per each machine , OEE% calculations per each machine, Pudget Proposales, Provides the technicaladvices to Maintence dept. as per need.........etc
  • Engineering ManagerFull Time

    Chema Foam Co.

    Jan 2019 - Present -6 yrs, 6 months

    • Job Details:Within an effective ISO system: Direct the Engineering Maintenance Dept. for the Chema Foam Plant by Supervise the maintenance engineers. • Establish, develop and manage a high qualified and performance Technical Team (Engineers and Technicians). • Defines the sub objectives needed to achieve the factory main objective. • Build the engineering system and Develop key relevant policy and work procedure and take the necessary action for system deployment. • Establish the spare parts Proposals and submit it to warehousing department to ensure the availability of spares with the min , max and reordering point per each machine. • Establish and follow-up the Training Matrix per each one in the dept. in co-operation with HR dept. • Develop and implement Mechanical and Electrical Maintenance plan and insure the technical accuracy. • Plan and manage new lines Machine Installations (new blue foam production line – the largest one in Egypt). • Maintain an accurate Engineering records and take the necessary action for all relevant analysis for improvement. • Establish the Maintenance Budget (OPEX ,CAPEX). Major Achievements: • Complete the Installations of new blue foam production line – the largest one in Egypt. • Establish the Maintenance Booklet per each Machine. • Establish the spare parts Proposals. • Apply 5S rules in Maintenance Workshop.
  • Engineering maintenance managerFull Time

    Misr Pyramids Group

    Jun 2014 - Jan 2019 -4 yrs, 7 months

    Egypt , Cairo

    • Education

      • M.Sc. in Mechanical Engineering in Mechanical power Engineering

        Cairo University (CU)

        Jan 1993 - Jan 1996 - 3 yr

      • BSc in Mechanical Engineering in Mechanical power Engineering

        Cairo University (CU)

        Jan 1982 - Jan 1987 - 5 yr

      • High School - Thanaweya Amma

        Yousef Elsabay scondary school

        Jan 1982 

      Achievements

      in Chema Foam Co. • Complete the Installations of new blue foam production line – the largest one in Egypt. • Establish the Maintenance Booklet per each Machine. • Establish the spare parts Proposals. • Apply 5S rules in Maintenance Workshop. in BEL egypt ,Achievements: - Cost saving in spares by fabricating it locally. - Establish the maintenance Procedures, activities and spares for SAP program - Apply 5 S rules in Maintenance carton section. in FPI , Achievements: complete the dies fabrication project for sister company (Qatar branch) in almost 3 months instead of 6 months by rescheduling the fabricating process (materials ,shifts team, ).Also, fabricate a pipe ends winding machine by reverse Eng.

      Skills

      • Maintenance & Spare Parts Planning
      • Micro soft Office
      • MS Office package & VBA Excell & FORTRAN & BASIC
      • EFL
      • Gas/ Petrolium industry

      Languages

      • English

        Advanced

      Training & Certifications

      • Visual Management and 5 S

        SYMBIOS Consulting; ww.symbios-cosulting.com, Egypt.·2010
      • Process Mapping; SYMBIOS Consulting

        ww.symbios-cosulting.com.·2010
      • Mechanical Components Failure Analysis

        ETC; Cairo, Egypt ·2009
      • statistical process control on Minitab

        SYMBIOS Consulting; ww.symbios-cosulting.com, Egypt.·2009
      • Hydraulic Circuits and its Remedy

        Tabbin institute for Metallurgical Studies ; Tabbin , Helwan , Cairo , Egypt.·1999
      • Verbal Communication

        MEAG; Cairo·1998
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