Fady Magdy Maher

Mcv

• Head of Section, Assembly process and LayoutFull Time

  Aug 2021 - Feb 2023 -1 yr, 6 months

  Egypt , Cairo

  • Job Details:• Supervise and lead the assembly team to achieve the product project plan. • Managed the Priorities of the team and prepare monthly KPI • Prepare new machines & projects studies & contact suppliers for best suitable offers • Creating SOPs for new products • Prepare & discuss Audit (ISO9000, IATF & COP) • Factory layout modifications, improvements & new projects layout • Prepare a monthly report (Plan deviation, Department issues, Workflow, Schedule, …) • Raising the efficiency & utilization of the department by using various techniques (Process FMEAs, Inner training, Skill matrix, Contingency plan, Risk factor, …) • Participate in EVT, DVT & PVT
• UK, France & Far East Production lines Senior Exec. EngineerFull Time

  Jan 2018 - Aug 2021 -3 yrs, 7 months

  Egypt , Cairo

  • Job Details:• Creating process manuals (SOPs) for assembly, auxiliary, rectification & PDI areas • Design, manufacture & purchase production line tools, equipment & stands • Focusing on QC & QA feedback and methodologies to improve efficiency • Operations time study & line + Auxiliary balancing • Increase labor efficiency & prevent injuries by providing process training • Designing & manufacturing JIGs & fixtures to achieve universal standardization • Utilized and implemented ERP software (SAP) in all above.
• Material Requirement Planning (MRP) Senior EngineerFull Time

  Jan 2017 - Dec 2017 -11 months

  Egypt , Cairo

  • Job Details:• Proceed with purchase orders for foreign suppliers. • Follow up on the delivery dates & shipping method to be compatible with the Plan & reasonable cost • Manage & Schedule the delivery dates to keep the optimum Stock Level. • Vehicle configuration analysis to decide the Production date according to component's lead time. • Responsible for the Project of reducing Dead Stock. • Prepare stock value monthly analysis • Solo supplier components alternative • Study components technical datasheet • Improve payments & shipping terms with suppliers to provide the company with the optimum facilities. • Prepare monthly KPI for suppliers.
• Mechanical components R&D Senior engineerFull Time

  Jan 2015 - Dec 2016 -1 yr, 11 months

  Egypt , Cairo

  • Job Details:• Participated in designing vehicles without chassis (Integral vehicles) (Airport Apron bus). • Follow up on the manufacturing activities and process plan to ensure due dates of delivery and shipping. • Controlled handling operations & workshop tools of CKD/SKD/CBU parts. • Led and supervised assembly operations of two new models (APRON and S123) with foreign experts. • Adjusted assembly processes & manual (SOPs) for CKD/SKD/CBU chassis (Mercedes-Benz & Volvo). • Provided complete competitive offers for each customer with all technical & logistic solutions. • Studying alternative components with better quality & lower prices. (Include Localizing) • Study the scope of delivery & remove unnecessary parts to decrease cost. • Utilized and implemented ERP software (SAP) in all above.
• Process EngineerFull Time

  Aug 2014 - Dec 2014 -3 months

  Egypt , Cairo

  • Job Details:• Created BOM, routing & allocation for components and materials. • Prepared sub-assembly drawing & process to create jigs and fixtures. • Led and supervised the MCV600 & UK Double Decker assembly operations for the pilot batch in production. • Solved some production issues related to technical and logistics points of view. (Sub-contract). • Design manufacturing process drawings on AutoCAD. • Created manufacturing operations & tools selection program to utilize raw materials for eliminating scrap.