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Fady Nagy Tawfek

Planning Head at Egyptian German Automotive

Maadi, Cairo, Egypt

Work Experience

Egyptian German Automotive

  • Planning HeadFull Time

    Apr 2024 - Present -1 yr, 3 months

    Egypt , Cairo

    • Job Details:·Customer Collaboration: Collaborated with customers to develop and align annual sales and production plans, ensuring monthly validation and adjustments with relevant departments. ·Capacity Management: Identified and approved initiatives to proactively address production capacity challenges, minimizing downtime from material shortages and scrap. ·Resource Utilization: Analyzed consumable material stock to maximize resource utilization, overseeing purchase requests and negotiating shelf-life extensions. ·Maintenance Coordination: Coordinated maintenance schedules to align with production activities, ensuring timely availability of packed kits. ·Operational Monitoring: Monitored operations against established timelines to ensure on-time delivery of finished products, reviewing work-in-progress summaries and ensuring prompt invoice processing. ·Escalation Management: Managed escalations and negotiations with customers regarding material shortages, delayed deliveries, and claims for damaged items, providing regular updates to management and stakeholders. ·Customs Oversight: Oversaw customs release processes for imported parts, ensuring timely submission of required documentation to prevent custody delays. ·Budget Management: Developed and managed departmental budgets, ensuring compliance with internal policies, maintaining accurate ERP entries, and creating/updating standard operating procedures to address performance gaps. ·Team Leadership: Led the planning team, focusing on talent development and performance improvement through coaching and support. ·Strategic Implementation: Drove the implementation of strategic planning and operational improvements, contributing to the development and review of company-wide procedures. ·Data Analysis: Analyzed operational data to identify trends and opportunities for performance enhancements, aligning team efforts with company values and strategic goals. ·Management Reporting: Provided regular updates to upper management, establishing action plans for continuous improvement and fostering strong relationships with senior stakeholders.
  • General Assembly SupervisorFull Time

    Sep 2020 - Apr 2024 -3 yrs, 7 months

    Egypt , Giza

    • Job Details:·Role: Assembly Supervisor for the Mercedes GLE-GLS project ·Production Line Setup: Established the production line and developed standardized Operating Procedures (SOPs), achieving consistent production within three months. ·Lean Six Sigma Implementation: Reduced line waste by 10% and increased production rates by over 25%. ·Kaizen Programs: Initiated and led approximately four kaizen programs monthly, effectively maintaining production schedules. ·Production Oversight: Managed various production processes to ensure compliance with specifications, deadlines, and quality standards. ·Quality Improvement: Collaborated with quality and conformity departments to achieve a 7% improvement in product quality. ·Process Improvement Projects: Led projects to enhance efficiency by mapping processes and implementing best practices. ·Continuous Improvement Culture: Drove organizational change, secured stakeholder buy-in, and promoted performance optimization initiatives. ·Performance Monitoring: Established mechanisms for ongoing performance tracking and communication to stakeholders. ·Team Management: Focused on advancing operational efficiencies and enhancing customer satisfaction while leading a team of production associates.
  • Senior production engineerFull Time

    Aujan Coca-Cola Beverages Company

    May 2018 - Aug 2020 -2 yrs, 3 months

    Egypt , Cairo

    • Job Details:·Role: Senior Production Engineer at Aujan Coca-Cola. ·Manufacturing Oversight: Managed the manufacturing process for Aujan products at the Coca-Cola factory, ensuring quality and productivity. ·Production Issue Management: Oversaw the entire production process, addressing and reducing in-house production issues while analyzing product and process changes. ·Productivity Enhancement: Developed innovative production processes for new and existing products, achieving a 7% increase in overall productivity. ·Risk Mitigation: Identified and implemented risk mitigation actions by analyzing blueprints and project documentation for efficient production. ·Process Analysis: Conducted thorough analyses of organizational processes and systems. ·Strategy Development: Executed strategies to optimize performance, streamline operations, reduce costs, and enhance productivity. ·KPI Definition: Defined key performance indicators (KPIs) and metrics to measure progress and evaluate optimization effectiveness.
  • Production Engineer (shift team leader)Full Time

    Edita food industries

    May 2017 - May 2018 -1 yr

    Egypt , Giza

    • Job Details:·Role: Production Engineer at Edita ·Production Oversight: Managed the production process to achieve the allocated production plan while maintaining predetermined standards. ·Capacity and Waste Management: Increased production capacity and implemented strategies to decrease waste, achieving 100% of the production plan while adhering to Quality and Safety standards. ·Manpower Management: Managed day-to-day manpower across functions, addressing attendance issues and reviewing production reports. ·Maintenance Coordination: Collaborated with the Maintenance department to implement maintenance schedules without disrupting production targets and recommended preventive maintenance initiatives. ·Changeover Management: Ensured smooth implementation of changeover processes. ·Waste Monitoring: Monitored waste rates and conducted root cause analysis of production scraps, providing suggestions and implementing measures to reduce waste. ·Inventory Control: Performed periodic inventory checks to maintain control over waste and material usage variances.
  • Production EngineerFull Time

    ETO Commercial Vehicles Egypt

    Feb 2015 - Apr 2017 -2 yrs, 2 months

    Egypt , Giza

    • Job Details:·Production Oversight: Oversee the entire production process, ensuring adherence to procedures and quality standards while maintaining accurate documentation. ·Issue Reduction: Reduce in-house production issues by coordinating subcontracting and outsourcing, optimizing resource allocation, and implementing efficient processes. ·Process Improvement: Analyze products and processes to identify areas for improvement and implement risk mitigation measures. ·Vendor Collaboration: Conduct site visits and collaborate with regional vendors, proactively identifying and resolving production problems to ensure smooth operations and meet production targets.
  • Education

    • MBA in Global Management

      ESLSCA Business School

      Jan 2022 - Jan 2024 - 2 yr

    • Bachelor of Mechanical Engineering in Mechanical Design and Production engineer

      Cairo University (CU)

      Jan 2007 - Jan 2012 - 5 yr

    Skills

    • 5S Lean Manufacturing Methodology
    • Time Scheduling
    • TPM
    • Problem Solving
    • Customer Satisfaction
    • Microsoft Office
    • MRP
    • Demand Planning
    • Manufacturing
    • Kpi
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    Languages

    • Arabic

      Fluent
    • English

      Intermediate

    Training & Certifications

    • Supply Chain management and Capacity planning

      Alison, issued April 2024·2024
    • Lean Six Sigma Black Belt

      IASC·2020
    • Lean six sigma green belt

      Task·2019
    • PMP

      Lead up education ·2016
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