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Emad Mansour Malak

Production Engineering Manager at MIS

10th of Ramadan City, Sharqia, Egypt

Work Experience

  • Production Engineering ManagerFull Time

    MIS

    Mar 2013 - Present -12 yrs, 5 months

    Egypt , Cairo

    • Job Details:- Very Good experience to create and follow up plans at all levels. - Excellent experience to create and improvement plant layout - Very Good experience in SAP system. - Very Good experience in system creations and development. - Excellent experience in production planning field and establishing production cycles using software modules, especially SAP System. - Very Good experience in production technique and processes. - Very Good experience in effective production cost saving. - Very Good experience in select a new machines to improve the productivity and cost saving. - Very Good experience to right evaluation of all Varity staff. - Very Good experience for lean manufacturing culture and technique. Job Description: 1- Manage the manufacturing teams at sector level in order to meet customer needs in terms of cost, quality and lead time 2- Create and follow up the Logistic Plan related to Sales Plan. 3- Create and follow up the Procurement and Production Plans related to Logistic Plan and Sales Plan. 4- Development of my team members to accomplish multiple jobs in the same time 5- Create and review processing schedules or production orders to make decisions concerning inventory requirements, staffing requirements, work procedures, or duty assignments, considering budgetary limitations and time constraints. 6- Monitoring the production processes and adjusting schedules as needed to produce the product in suitable time 7- Ensuring that the production is cost effective 8- Make sure that products are produced on time and are of good quality 9- Determine the human and material resources needed to any job 10- Produce timescale for production lines 11- Hire, train, evaluate, discharge staff and resolve personnel grievances. 12- Develop and implement production tracking, quality control systems, analyzing production, quality control, maintenance, and other operational reports, to detect production problems and solve it. 13- Coordinate and recommend procedures for facility and equipment maintenance or modification, including the replacement of machines. 14- Develop budgets and approve expenditures for supplies, materials, human resources, ensuring that materials, labor, and equipment are used efficiently to meet production targets. 15- Create control tools to coordinate inventory and cost control. 16- Set and monitor product standards, examining samples of raw products and directing testing during processing, to ensure finished products are of prescribed quality. 17- Review plans and confer with research or support staff to develop new products or processes. 18- Estimating, negotiating and timescales with clients and managers 19- Search alternative suppliers and negotiate them for materials best prices with suppliers. 20- Organizing, controlling and monitoring the production flow process to produce high quality products 21- Leading an Engineers and Technicians Team To Execute The Following Processes A- Follow up Logistic, Procurement and Production Plans B- Create and Improvement Layout C- Coding System Creating and improving the coding system for the Raw, Supplied and Manufactured materials. D- Product Cost Saving Creating a new ideas to cost saving of product. E- Manufacturing Process Sheets - Create the most suitable manufacturing process sheets for sheet metal including drilling, tapping, turning, folding, punching, cutting and threading processes according to available machines and tools including drafting of these operations. - Making the decision for external processing parts if the required operations out-of Capability of our machines. F- Assembly Process Sheets Create the assembly process sheets for sub-assembly parts including drafting of these operations. G- Managing Production Lines (Framing, Sheeting, Painting, Finishing, Touch-Up, Fiber Glass, Seats) regarding the following points: - Operations Sequences and parallel sequences. - Material handling and components distribution on stations. - Operations times and workers distribution. H- CNC Programming Create programs for HACO Puncher Machines. I- BOM Creation Create and Modify Bill of material and the options variables of the product. J- Product Configuration Make the Sales Configuration for all products and relate it to BOMs. K- Engineering Change Management Assign the application of engineering changes on production lines avoiding scraps and production flow disturbance.
  • Production ManagerFull Time

    MIS

    Mar 2010 - Mar 2013 -3 yrs

    Egypt , Cairo

    • Job Details:Job Description: 1- Manage the manufacturing teams at sector level in order to meet customer needs in terms of cost, quality and lead time. 2- Development of my team members to accomplish multiple jobs in the same time. 3- Create and review processing schedules or production orders to make decisions concerning inventory requirements, staffing requirements, work procedures, or duty assignments, considering budgetary limitations and time constraints. 4- Monitoring the production processes and adjusting schedules as needed to produce the product in suitable time. 5- Ensuring that the production is cost effective. 6- Make sure that products are produced on time and are of good quality. 7- Determine the human and material resources needed to any job. 8- Produce timescale for production lines. 9- Hire, train, evaluate, discharge staff and resolve personnel grievances. 10- Develop and implement production tracking, quality control systems, analyzing production, quality control, maintenance, and other operational reports, to detect production problems and solve it. 11- Coordinate and recommend procedures for facility and equipment maintenance or modification, including the replacement of machines. 12- Develop budgets and approve expenditures for supplies, materials, human resources, ensuring that materials, labor, and equipment are used efficiently to meet production targets. 13- Review plans and confer with research or support staff to develop new products or processes. 14- Organizing, controlling and monitoring the production flow process to produce high quality products. 15- Leading an Engineers and Technicians Team To Execute The Following Processes. A- Product Cost Saving. Creating a new ideas to cost saving of product. B- Manufacturing Process Sheets. - Create the most suitable manufacturing process sheets for sheet metal including drilling, tapping, turning, folding, punching, cutting and threading processes according to available machines and tools including drafting of these operations. - Making the decision for external processing parts if the required operations out-of Capability of our machines. C- Assembly Process Sheets. Create the assembly process sheets for sub-assembly parts including drafting of these operations. D- CNC Programming. Create programs for HACO Puncher Machines
  • Production Section HeadFull Time

    MIS

    Mar 2008 - Mar 2010 -2 yrs

    Egypt , Cairo

    • Job Details:- Very Good experience to create and follow up plans at all levels. - Excellent experience to create and improvement plant layout - Very Good experience in SAP system. - Very Good experience in system creations and development. - Excellent experience in production planning field and establishing production cycles using software modules, especially SAP System. - Very Good experience in production technique and processes. - Very Good experience in effective production cost saving. - Very Good experience in select a new machines to improve the productivity and cost saving. - Very Good experience to right evaluation of all Varity staff. Job Description 1- Supervise the manufacturing teams at sector level in order to meet customer needs in terms of cost, quality and lead time. 2- Development of my team members to accomplish multiple jobs in the same time. 3- Create and review processing schedules or production orders to make decisions concerning inventory requirements, staffing requirements, work procedures, or duty assignments, considering budgetary limitations and time constraints. 4- Monitoring the production processes and adjusting schedules as needed to produce the product in suitable time. 5- Ensuring that the production is cost effective. 6- Make sure that products are produced on time and are of good quality. 7- Determine the human and material resources needed to any job. 8- Produce timescale for production lines. 9- Hire, train, evaluate, discharge staff and resolve personnel grievances. 10- Coordinate and recommend procedures for facility and equipment maintenance or modification, including the replacement of machines. 11- Review plans and confer with research or support staff to develop new products or processes. 12- Organizing, controlling and monitoring the production flow process to produce high quality products.
  • Production Technology Section HeadFull Time

    MIS

    Mar 2007 - Mar 2008 -1 yr

    Egypt , Cairo

    • Job Details:Job Description: 1- Development of my team members to accomplish multiple jobs in the same time. 2- Create and review processing schedules or production orders to make decisions concerning inventory requirements, staffing requirements, work procedures. 3- Ensuring that the production is cost effective. 4- Determine the human and material resources needed to any job. 5- Produce timescale for production lines. 6- Hire, train, evaluate, discharge staff and resolve personnel grievances. 7- Review plans and confer with research or support staff to develop new products or processes. 8- Leading an Engineers and Technicians Team To Execute The Following Processes. A- Create and Improvement Layout. B- Coding System. Creating and improving the coding system for the Raw, Supplied and Manufactured materials. C- Product Cost Saving. Creating a new ideas to cost saving of product. D- Manufacturing Process Sheets. - Create the most suitable manufacturing process sheets for sheet metal including drilling, tapping, turning, folding, punching, cutting and threading processes according to available machines and tools including drafting of these operations. - Making the decision for external processing parts if the required operations out-of Capability of our machines. E- Assembly Process Sheets. Create the assembly process sheets for sub-assembly parts including drafting of these operations. F- Managing Production Lines regarding the following points: - Operations Sequences and parallel sequences. - Material handling and components distribution on stations. - Operations times and workers distribution. G- CNC Programming. Create programs for HACO Puncher Machines. H- BOM Creation. Create and Modify Bill of material and the options variables of the product. I- Product Configuration. Make the Sales Configuration for all products and relate it to BOMs. J- Engineering Change Management. Assign the application of engineering changes on production lines avoiding scraps and production flow disturbance.
  • Education

    • MBA in Business Planning

      International Business Academy of Switzerland (I)BAS

      Jan 2019 - Jan 2021 - 2 yr

    • Bachelor of Power Mechanical Engineering in Power Mechanical Engineering

      Zagazig University (ZU)

      Jan 1993 - Jan 1999 - 6 yr

    • High School - Thanaweya Amma

      Shoubra

      Jan 1990 

    Skills

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    Languages

    • Arabic

      Fluent
    • English

      Advanced
    • German

      Beginner
    • French

      Beginner

    Training & Certifications

    • Lean Process & Six Sigma

      MCV·2021
    • MBA - Master Of Business Administration

      IBAS·2021
    • PMP 6th Edition

      Export·2018
    • PMP

      Export·2016
    • Creative Problem Solving & Effective Decision Making

      TCDC·2011
    • Management Skills

      MCV·2011
    • Strategic Management

      MCV·2010
    • Meeting Management

      Insight·2010
    • De Bono 's 6 Thinking Hats

      TCDC·2010
    • JAVA Programer

      SUN Certification·2002
    • Bachelor Degree

      Zagazig University·1999
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