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Emad Aly

Production Manager at Ideal Standard International Egypt

10th of Ramadan City, Cairo, Egypt

Work Experience

  • Production ManagerFull Time

    Ideal Standard International Egypt

    Oct 1993 - Present -31 yrs, 10 months

    Egypt , Cairo

    • Job Details:Operation and production management Production troubleshooting Quality control Production planning Human Resources (more than 100 people) General maintenance DFM (demand flow manufacturing) Six sigma -Lean and process improvement -5S. Safety, health &Ergonomics; application supervising and motivating a team of workers working with managers to implement the company's policies and goals Training the people, transfer know how from all over the world to the company. All safety parameters and safety tools for the place and for the people are one of my duties and this include the ergonomics application, fire system and also the clean environment. black belt training, using the Minitab program to make cost saving, solve technical problem and work as a team with the other. Ensures those goods and services are produced efficiently; that they are of the right quality, quantity, and cost; and that they are produced on time, to the satisfaction of the customer, at the right price
  • Metallurgical Eng.Full Time

    Egyptian Copper Working (E CW)

    Sep 1991 - Mar 1994 -2 yrs, 6 months

    Egypt , Alexandria

    • Job Details:working in the field of foundry and casting for different alloy specially Copper and Brass alloy, Through this work I was responsible for all the foundry working which include different type of casting way like continues casting for 20 ton capacity induction furnace melting and holding,gravity die casting and sand casting, etc. and according to this I was responsible for all the trouble shooting of casting parameters,adjusting the chemical and mechanical properties of the alloy,also the relining of the furnace .
  • Education

    • BSC in Faculty of Engineering-Metallurgical Department

      Assiut University (AUN)

      Jan 1984 - Jan 1989 - 5 yr

    Skills

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    Languages

    • Arabic

      Fluent
    • English

      Advanced

    Training & Certifications

    • ISO 50001 - Energy Management System ENMS

      Tabbin Institute For Metallurgical Studies·2018
    • IRCA QMS ISO 9001:2008 Auditor / lead Auditor

      TUV Rheinland Egypt·2014
    • One Team One Vision

      Team misr(engineering & management consultant) ·2008
    • Time management

      Team misr (engineering & management consultant)·2007
    • Six Sigma (Black Belt)

      UK, Italy, Brussels·2006
    • Practical Employee Problem Solving Involvement (PEPSI)

      Ideal Standard·2006
    • Ergonomics

      Ideal Standard·2005
    • Diploma on Workplace Safety & Health Issued From NASP

      National Association of Safety Professionals- USA·2005
    • Industrial safety

      Ideal Standard·2003
    • Safety Leadership for Supervisors

      Ideal Standard·2002
    • Six Sigma (Black Belt)

      Italy and U.K·2002
    • Six Sigma (Green Belt)

      Ideal Standard·2001
    • Industrial safety and general healthy

      Industrial Safety institution·2000
    • Team building for top performance

      Center for adult and continuing education-American university·1998
    • D.F.T (Demand Flow Technology)

      Ideal Standard·1998
    • Effective supervisory management

      Center for adult and continuing education-American university in Cairo·1998
    • Safety and loss control

      Hegazy industrial services-HIS·1995
    • Technology of surface treatment and metal protection

      Hegazy industrial services-HIS·1995
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