
Emad Aly
Production Manager at Ideal Standard International Egypt
10th of Ramadan City, Cairo, EgyptWork Experience
Production ManagerFull Time
- Job Details:Operation and production management Production troubleshooting Quality control Production planning Human Resources (more than 100 people) General maintenance DFM (demand flow manufacturing) Six sigma -Lean and process improvement -5S. Safety, health &Ergonomics; application supervising and motivating a team of workers working with managers to implement the company's policies and goals Training the people, transfer know how from all over the world to the company. All safety parameters and safety tools for the place and for the people are one of my duties and this include the ergonomics application, fire system and also the clean environment. black belt training, using the Minitab program to make cost saving, solve technical problem and work as a team with the other. Ensures those goods and services are produced efficiently; that they are of the right quality, quantity, and cost; and that they are produced on time, to the satisfaction of the customer, at the right price
Metallurgical Eng.Full Time
Egyptian Copper Working (E CW)
Sep 1991 - Mar 1994 -2 yrs, 6 months
Egypt , Alexandria
- Job Details:working in the field of foundry and casting for different alloy specially Copper and Brass alloy, Through this work I was responsible for all the foundry working which include different type of casting way like continues casting for 20 ton capacity induction furnace melting and holding,gravity die casting and sand casting, etc. and according to this I was responsible for all the trouble shooting of casting parameters,adjusting the chemical and mechanical properties of the alloy,also the relining of the furnace .
Education
BSC in Faculty of Engineering-Metallurgical Department
Assiut University (AUN)Jan 1984 - Jan 1989 - 5 yr
Skills
- Operation Management
- Manufacturing
- Production Control
- Foundries-Casting- Continuous casting-Die casting-Metallurgy
- Conttinuous Improvement
- Time Management
- Safety
- 5S-LEAN
- OSHA
- Ergonomics
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Languages
Arabic
FluentEnglish
Advanced
Training & Certifications
ISO 50001 - Energy Management System ENMS
Tabbin Institute For Metallurgical Studies·2018IRCA QMS ISO 9001:2008 Auditor / lead Auditor
TUV Rheinland Egypt·2014One Team One Vision
Team misr(engineering & management consultant) ·2008Time management
Team misr (engineering & management consultant)·2007Six Sigma (Black Belt)
UK, Italy, Brussels·2006Practical Employee Problem Solving Involvement (PEPSI)
Ideal Standard·2006Ergonomics
Ideal Standard·2005Diploma on Workplace Safety & Health Issued From NASP
National Association of Safety Professionals- USA·2005Industrial safety
Ideal Standard·2003Safety Leadership for Supervisors
Ideal Standard·2002Six Sigma (Black Belt)
Italy and U.K·2002Six Sigma (Green Belt)
Ideal Standard·2001Industrial safety and general healthy
Industrial Safety institution·2000Team building for top performance
Center for adult and continuing education-American university·1998D.F.T (Demand Flow Technology)
Ideal Standard·1998Effective supervisory management
Center for adult and continuing education-American university in Cairo·1998Safety and loss control
Hegazy industrial services-HIS·1995Technology of surface treatment and metal protection
Hegazy industrial services-HIS·1995