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Dr. Mohamed Elmasry

Managing & QHSE Director, Lean Six Sigma Black Belt, Certified Lead Auditors

Haram, Giza, Egypt

Work Experience

  • Managing & QHSE DirectorFull Time

    International Company for Training and Certification Services

    Jan 2024 - Present -1 yr, 6 months

    • Job Details:Establish vision, target & strategy plan for the company Establishes operation goals, evaluates program needs & develops budgets to accomplish desired results. Approved marketing plans, strategies & focus on a professional image and trust full reputation in Market Establishes strategic goals by gathering financial, service, and operations information; identifying and evaluating trends and options. Maintains quality service by enforcing customer service standards; analyzing and resolving customer problems. Develops, executes promotional programs and activities to promote, support existing & future certification programs. Directs Certification team efforts in the development, execution & support of certification programs Work closely with certification committees & other interested group in researching, developing & marketing of new certification & training programs. Direct the development & implementation of the systems and procedures, Review Auditors plan, technical codes, Audit reports & Corrective action. Directs Certification team efforts in the development, execution & support of certification programs Qualifying, preparing documentation system and Training programs to comply with the requirements of: ISO 9001, 22000, 14001, 45001, 50001, 27001. Review Technical Report for Schemes of: ISO 9001, 22000, 14001, 45001, 50001, 27001. Establishes, monitor testing and inspection processes, analyze and interpretation of test results and approve certificate of analysis. Selects, trains, assign, supervises, coaches staff, encourage loyalty towards company. Carry out evaluation methods to verify the performance of employee in company. Establish, control the staff to ensure that they are receive all necessary training to enable them to carry out their responsibilities according to the required standards. Champion a program for implementation and sustain of a continuous improvement culture.
  • QHSE DirectorFull Time

    SCHWABE

    Jan 2021 - Dec 2023 -2 yrs, 11 months

    Egypt , Giza

    • Job Details:Establish and maintain the Productions Quality Plan in (Injection – Led – Assembly) plant.  Manage a team of QA which conducts the inspection to Ensures compliance to the set standards. Optimize, implement of quality standards, policy, procedures & SOP’s and the update it as required. Manages the analysis of all purchased materials with suppliers to ensure adherence to quality standards. Review & approved amendments Bill of Materials (BOM)  Review of daily report of final product, scrap & returns product on SAP.  Analyses reasons for non-conformance Raw materials, defected product from SAP and coordinates with team of production to take immediate action.  Manages and monitors process and QA in plant to ensure that the product and process quality are comply with set standards.  Ensure samples are collected in a timely manner according to QC policy for test. Monitor performance of quality assurance systems to ensure effectiveness and efficiency. Ensures Implementation and maintenance of all quality systems and processes within the site to assure all areas covered effectively and comply with Quality Standards. Pointing out risks and opportunities, taking corrective action and being responsible for follow-up. Investigate, perform corrective action customer complaints & supplier issues related to quality. Maximize level of internal & external customer services. Schedules regular monitoring of key performance measurements for quality team. Establishing strategies to improve efficiency & profitability of organization, as well as put out higher quality products. Establish and maintain the HSE management system to manage product quality and plant safety Accelerate studies and analyses of Incident / Accident root causes and making corrective action to avoid occurrences. Prepare Hazard Identification Plan, Job Safety Assessment, Risk Assessment and Activity Hazard Analysis.
  • QHSE DirectorFull Time

    Hyma Plastic

    Jan 2019 - Dec 2020 -1 yr, 11 months

    Egypt , Giza

    • Job Details:Improve & monitor Plant quality control/assurance program (Pre-Production – Production – Post Production).  Manage a team of QC which conducts the inspection on the production lines. Ensures compliance to the set standards.  Manages the analysis of all purchased materials with suppliers to ensure adherence to quality standards.  Optimize calibration plan for all instruments & tools to ensure the calibration of equipment is carried on time.  Manage, segregates non-conforming products, applies NC process, analyses reasons for non-conformance of equipment, Raw materials, process and coordinates with production team to take immediate action. Manages and monitors process and quality control in plant to ensure that the product and process quality are comply with set standards and reports deviations and CAPA.  Ensure samples are collected in a timely manner according to QC policy for physical & mechanical test.  Modification of existing formula to get high quality product & lowest cost/scrap.  Monitor export customer sample, perform sample analysis, COA & MTC report.  Improve existing products and processes to develop value added products and processes by providing inputs for innovative uses of raw materials.  Be responsible for the R&D tests done during new products and be sure that compliance with customer specification.  Carry out statistical methods to verify the performance of the lab equipment.  Monitor performance of quality control systems to ensure effectiveness and efficiency.  Ensures Implementation and maintenance of all quality systems and processes within the site (Production, Labs & Supply Chain) to assure all areas covered effectively and comply with Quality Standards.  Investigate/correct customer complaints related to quality.  Establish and maintain the HSE management system to manage product quality and plant safety  Pointing out risks and opportunities, taking corrective action and being responsible for follow-up.  Accelerate studies and analyses of Incident/Accident root causes and making corrective action to avoid occurrences.  Participation as instructor in the technical training for new staff and implement knowledge transfer programs in plant. 
  • QHSE ManagerFull Time

    Unilever

    Jan 2017 - Dec 2018 -1 yr, 11 months

    Egypt , Giza

    • Job Details:Improve Quality Assurance System for all operation related to receiving/shipping goods in Warehouse. Ensure that (FIFO/FEFO/LIFO) Rules are followed by all operation team in site. Optimize calibration plan for all equipment’s & tools. Measure of WMS accuracy & traceability of finish products. Ensures implementation of Taint Categories according to standard of customer. Optimize, implement of quality standards, policy, procedures & SOP’s and the update it as required Pointing out hazard analysis, identify CCP’s, risks and opportunities with regard to Quality system. Increase company's conformance to Quality system and manages an internal audit plan. Reporting of NCR’s and taking corrective action and follow-up the results. Generate corporate Monthly reports & share Quality and HSE stats to top management. Respond to customer complaints putting in containment actions, full analysis and implementing short-term and long-term countermeasures. Planning, Monitor, evaluate and implementing HSE programs, procedures and policies in compliance with legal issues. Record and Analyze of Safety Performance Indicators: [TRFR, TSFR, LTC, MTC, RWC & FAC] Accelerate studies and analyses of Incident/Accident root causes and making corrective action to avoid occurrences. Identified hazards & optimize Risk Assessment Management for all activities in site. Optimize safety plans for working at height, fire protection, medical services, emergency & evacuation. Provide all necessary training to staff to ensure that they pursue the objectives of QHSE. Monitor Control of waste according to environmental and legal issues. Manage of compliance obligation, environmental aspect and impact related to site activities
  • Education

    • DBA in Quality

      Europien Union Collage (EUC)

      Jan 2020 - Jan 2022 - 2 yr

    • MBA in Quality

      Edmore University

      Jan 2019 - Jan 2020 - 1 Year

    • College Diploma in Total Quality Management

      American University in Cairo (AUC)

      Jan 2009 - Jan 2010 - 1 Year

    • College Diploma in Analytical Chemistry

      Ain Shams University (ASU)

      Jan 2005 - Jan 2006 - 1 Year

    Achievements

    Contributed in preparation, documentation, gap analysis, implementation & assessment of: •Accreditation System (ISO 15189, 17021) Alborg laboratory & QMS Certification. •Steel Product Certificate (DCL), Al-Wattania Steel for Sections - Qatar. Acquired ISO 15189 Accreditation System from (SWEDAC), Alborg laboratory (March, 2010). Acquired DCL Certificate from (DAC), Al-Wattania Steel for Sections (March, 2014). Acquired ISO 17021 Accreditation System from (EYGAC), QMS Certification (May, 2020). •Acquired accreditation certificate ISO 15189 (SWEDAC) for Alborg laboratory. •Customized, Implement of Auto validation, Medical intelligent & Centralized Quality Control programs in Technical Units. •Achieve double Profit of the lab by implementation of Six Sigma methodology. •Implement QHSE system to many comply with ISO Standard ISO 9001, ISO 22000, ISO 14001, ISO 45001. •Decease scrap/rework from 19% to 0.5% in Hyma Plastic Company.

    Skills

    • Quality manager
    • Health, Safety and Environment Manager
    • QHSE Auditor
    • QHSE Trainer
    • QHSE Consultant
    • Business Development Consultant
    • Black Belt Six Sigma

    Languages

    • Arabic

      Fluent
    • English

      Fluent

    Training & Certifications

    • Lead Auditor ISO 22000:2018 Series Course

      INTK (CQI-IRCA)UK·2023
    • Lean Black Belt Six Sigma

      Six Sigma School approved by IQF·2022
    • IOSH Managing Safely

      RRC international-UK·2019
    • ISO 45001:2018 Series Lead Auditor Course

      ESQ - Intertek·2019
    • ISO 14001:2015 Series Lead Auditor Training Course

      ESQ - Intertek·2017
    • ISO 9001:2015 Lead Auditor Transition Course

      ESQ - Intertek·2017
    • OSHA Construction Safety & Health [29CFR1926]

      OSHA Middle East·2017
    • OSHA General Industry Safety & Health [29CFR1910]

      OSHA Middle East·2017
    • Internal Audit training course OHSAS 18001

      QMS Certification Services ·2014
    • Internal Audit training course ISO 14001

      QMS Certification Services ·2014
    • Diploma of Certified International Trainer (CIT)

      CTCHD·2014
    • Training of Trainers (TOT)

      Cairo University & IFTD·2014
    • Certified International Trainer

      WIU·2014
    • Environmental Manager training course ISO 14001

      MS-Certifications International.·2013
    • Safety Manager training course OHSAS 18001

      MS-Certifications International.·2013
    • ISO 9001Series Lead Auditor training course

      BSI·2009
    • Internal audit course ISO 15189

      EQE·2009
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