
Elhassan Adel
Senior R&D Packaging Development Engineer
Sidi Bishr, Alexandria, EgyptWork Experience
Senior R&D Packaging Development EngineerFull Time
Beyti - an Almarai Subsidiary
Jun 2023 - Present -2 yrs, 1 month
Egypt , Beheira
- Job Details:1- Conduct Packaging Benchmarking and collaborate closely with suppliers to identify new opportunities and alternatives. 2- New machinery identification/development in collaboration with the Operations/Projects teams. 3- Compile policies, procedures, and guidelines in relation to Packaging R&D. 4- Consolidate data for various developmental trials such as Shelf-life studies, Machinability trials and Transit trials and keep records. 5- Operational support to Manufacturing and Engineering (troubleshooting, quality improvement, line efficiency improvement, variances/concessions, input into CAPEX projects). 6- Drive the packaging sustainability strategy, identify gaps and opportunities, execute activities and report on progress. 7- Conducting trials, and validation to prove concept and scalability. 8- Packaging SQA support - supplier approval and material certificates of Analysis/Conformance in coordination with the Lab. 9- Interact with Marketing and Product development teams for Artwork development, prototype making, planning trials and BOM creation for a smooth commercial launch. 10- Procurement support (Supply Continuity, RFQ process)
In Process Quality Control EngineerFull Time
Beyti - an Almarai Subsidiary
Oct 2021 - May 2023 -1 yr, 7 months
Egypt , Beheira
- Job Details:1- Lead the investigation in any nonconformity issue. 2- Participate in the continual improvement projects from a quality perspective. 3- Ensure that the FG samples of Milk and Juice products form the filling lines withdrawn as per the approved sampling plan. 4- Ensure that the start-up check list for all the filling lines after CIP/SIP and before starting production is applied as per the approved QC program. 5- Ensure that the FG printing code for all filling lines in the start-up and changeover is applied as per the approved QC program. 6- Ensure the FG quality checks for FG products are applied as per the approved QC program. 7- Follow up the sterility test on filling line as per the approved sterility test procedure. 8- Control and report any non-conforming product as per the control of non-conforming product procedure. 9- Review and record the results of all quality check points in the quality control batch record. 10- Ensure of the implementation of GMP practices in the production area. 11- Review the quality batch records in daily basis and report the daily quality report to the quality section head.
QC Packaging EngineerFull Time
- Job Details:1- Supervising all QC conducted various quality control tests, including dimensional measurements, wall thickness checks, leak tests, drop tests, and visual inspections. 2- Performed visual and dimensional inspections of finished plastic parts (bottles and closures) for defects such as cracks, burrs, discoloration, and dimensional inaccuracies. 3- Monitoring technicians instructions and procedures according to company quality policy. 4- Recording defects on the daily defect tracking report & identify trends and areas for improvement. 5- Collaborated with stakeholders to troubleshoot problems and implement corrective and preventive actions. 6- Responsible for approving the FGs in all productions stages and making sure all customer needs are achieved. 7- Implement all food safety rules and regulations as required.
Quality Assurance EngineerFull Time
- Job Details:1- Supervise on preparation samples in the laboratory, follow-up with QC on chemical analysis results of quartz rocks. 2- Monitoring on the production line to accuracy on size analysis of quartz rocks according to company quality policy. 3- Implement corrective actions requested by quality management in terms of resorting, resizing and transportation. 4- Daily reporting of stock including the status of sampling and production processes by collecting, analyzing, and summarizing data; making recommendations. 5- Daily visit to different company mines and sites to assure that company quality policy is well applied. 6- Assure that requested samples of productions and other activities of research arrive on dedicated time without any kind of delay. 7- Determines quality improvement parameters by identifying statistical methods relevant to processes.
Education
BSc in Chemical Engineering
Alexandria University (ALEXU)Jan 2011 - Jan 2018 - 7 yr
High School - Thanaweya Amma
Gamal Abd El-Nasser Military Secondary Boys' SchoolJan 2011
Achievements
• Packaging Cost Saving at Beyti - an Almarai Subsidiary - Implementation of the required trials end to end on PET 1L for new lactra % from 10 to 9 % with annual saving 6 MM. - Implementation trial on the new bottles of Rayeb 900ml by decreasing the film length of shrink from 880 to 800 mm which led to save 0.5 g per shrink with annual saving 1MM EGP • Cheese Champion - According to the challenges with the operation team during the launch of Almarai Cheese. • The Honorary Shield - For the exceptional effort done during the launch of Almarai Juice at Krones machine. • Rationalization of Water Consumption at ABCO United for Plastics & Chemicals - Implemented a water reduction strategy that led to save 300 L per shift according to quality drop test for SKUs at sections 5 & 20 Liters. • Enhanced Production Cycle Efficiency at Reliance Egypt Mining - Optimize production timelines, which save 20 tons of quartz per day resulting in a significant cost reduction of 100K EGP per month.
Skills
Languages
English
AdvancedItalian
Beginner
Training & Certifications
Total Quality Management
Alex for You·2021Total Quality Management
Alex for You·2021IMS
Focus on Quality Academy·2020IMS
Focus on Quality Academy·2020CPIM - Part 1
Supply Chain Society·2020CPIM - Part 1
Supply Chain Society·2020Six Sigma
Six Sigma Institute·2020ISO 9001:2015
ESSP Alexandria Branch - Dr. Tarek Awad·2020ISO 9001:2015
ESSP Alexandria Branch - Dr. Tarek Awad·2020Summer Trainee
Alexandria Pertoleum Company·2017Summer Trainee
Alexandria Mineral Oils Company (AMOC)·2017Summer Trainee
Amreyha Cement Company·2017Summer Trainee
Petromaint ( Alexandria Petroleum Maintenance Company )·2015Human Resources Development & Soft Skills
Syllabus Training Center·2013