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Elhassan Adel

Senior R&D Packaging Development Engineer

Sidi Bishr, Alexandria, Egypt

Work Experience

  • Senior R&D Packaging Development EngineerFull Time

    Beyti - an Almarai Subsidiary

    Jun 2023 - Present -2 yrs, 1 month

    Egypt , Beheira

    • Job Details:1- Conduct Packaging Benchmarking and collaborate closely with suppliers to identify new opportunities and alternatives. 2- New machinery identification/development in collaboration with the Operations/Projects teams. 3- Compile policies, procedures, and guidelines in relation to Packaging R&D. 4- Consolidate data for various developmental trials such as Shelf-life studies, Machinability trials and Transit trials and keep records. 5- Operational support to Manufacturing and Engineering (troubleshooting, quality improvement, line efficiency improvement, variances/concessions, input into CAPEX projects). 6- Drive the packaging sustainability strategy, identify gaps and opportunities, execute activities and report on progress. 7- Conducting trials, and validation to prove concept and scalability. 8- Packaging SQA support - supplier approval and material certificates of Analysis/Conformance in coordination with the Lab. 9- Interact with Marketing and Product development teams for Artwork development, prototype making, planning trials and BOM creation for a smooth commercial launch. 10- Procurement support (Supply Continuity, RFQ process)
  • In Process Quality Control EngineerFull Time

    Beyti - an Almarai Subsidiary

    Oct 2021 - May 2023 -1 yr, 7 months

    Egypt , Beheira

    • Job Details:1- Lead the investigation in any nonconformity issue. 2- Participate in the continual improvement projects from a quality perspective. 3- Ensure that the FG samples of Milk and Juice products form the filling lines withdrawn as per the approved sampling plan. 4- Ensure that the start-up check list for all the filling lines after CIP/SIP and before starting production is applied as per the approved QC program. 5- Ensure that the FG printing code for all filling lines in the start-up and changeover is applied as per the approved QC program. 6- Ensure the FG quality checks for FG products are applied as per the approved QC program. 7- Follow up the sterility test on filling line as per the approved sterility test procedure. 8- Control and report any non-conforming product as per the control of non-conforming product procedure. 9- Review and record the results of all quality check points in the quality control batch record. 10- Ensure of the implementation of GMP practices in the production area. 11- Review the quality batch records in daily basis and report the daily quality report to the quality section head.
  • QC Packaging EngineerFull Time

    ABCO Group

    Dec 2020 - Oct 2021 -10 months

    Egypt , Alexandria

    • Job Details:1- Supervising all QC conducted various quality control tests, including dimensional measurements, wall thickness checks, leak tests, drop tests, and visual inspections. 2- Performed visual and dimensional inspections of finished plastic parts (bottles and closures) for defects such as cracks, burrs, discoloration, and dimensional inaccuracies. 3- Monitoring technicians instructions and procedures according to company quality policy. 4- Recording defects on the daily defect tracking report & identify trends and areas for improvement. 5- Collaborated with stakeholders to troubleshoot problems and implement corrective and preventive actions. 6- Responsible for approving the FGs in all productions stages and making sure all customer needs are achieved. 7- Implement all food safety rules and regulations as required.
  • Quality Assurance EngineerFull Time

    Reliance Egypt

    Mar 2019 - Nov 2020 -1 yr, 8 months

    Egypt , Red Sea

    • Job Details:1- Supervise on preparation samples in the laboratory, follow-up with QC on chemical analysis results of quartz rocks. 2- Monitoring on the production line to accuracy on size analysis of quartz rocks according to company quality policy. 3- Implement corrective actions requested by quality management in terms of resorting, resizing and transportation. 4- Daily reporting of stock including the status of sampling and production processes by collecting, analyzing, and summarizing data; making recommendations. 5- Daily visit to different company mines and sites to assure that company quality policy is well applied. 6- Assure that requested samples of productions and other activities of research arrive on dedicated time without any kind of delay. 7- Determines quality improvement parameters by identifying statistical methods relevant to processes.
  • Education

    • BSc in Chemical Engineering

      Alexandria University (ALEXU)

      Jan 2011 - Jan 2018 - 7 yr

    • High School - Thanaweya Amma

      Gamal Abd El-Nasser Military Secondary Boys' School

      Jan 2011 

    Achievements

    • Packaging Cost Saving at Beyti - an Almarai Subsidiary - Implementation of the required trials end to end on PET 1L for new lactra % from 10 to 9 % with annual saving 6 MM. - Implementation trial on the new bottles of Rayeb 900ml by decreasing the film length of shrink from 880 to 800 mm which led to save 0.5 g per shrink with annual saving 1MM EGP • Cheese Champion - According to the challenges with the operation team during the launch of Almarai Cheese. • The Honorary Shield - For the exceptional effort done during the launch of Almarai Juice at Krones machine. • Rationalization of Water Consumption at ABCO United for Plastics & Chemicals - Implemented a water reduction strategy that led to save 300 L per shift according to quality drop test for SKUs at sections 5 & 20 Liters. • Enhanced Production Cycle Efficiency at Reliance Egypt Mining - Optimize production timelines, which save 20 tons of quartz per day resulting in a significant cost reduction of 100K EGP per month.

    Skills

    • Microsoft Office
    • ISO standards
    • Six Sigma Green Belt
    • total quality management
    • Microsoft Visio
    • Prezi
    • SAP Program
    • CPIM
    • Aspen Hysys
    • Matlab

    Languages

    • English

      Advanced
    • Italian

      Beginner

    Training & Certifications

    • Total Quality Management

      Alex for You·2021
    • Total Quality Management

      Alex for You·2021
    • IMS

      Focus on Quality Academy·2020
    • IMS

      Focus on Quality Academy·2020
    • CPIM - Part 1

      Supply Chain Society·2020
    • CPIM - Part 1

      Supply Chain Society·2020
    • Six Sigma

      Six Sigma Institute·2020
    • ISO 9001:2015

      ESSP Alexandria Branch - Dr. Tarek Awad·2020
    • ISO 9001:2015

      ESSP Alexandria Branch - Dr. Tarek Awad·2020
    • Summer Trainee

      Alexandria Pertoleum Company·2017
    • Summer Trainee

      Alexandria Mineral Oils Company (AMOC)·2017
    • Summer Trainee

      Amreyha Cement Company·2017
    • Summer Trainee

      Petromaint ( Alexandria Petroleum Maintenance Company )·2015
    • Human Resources Development & Soft Skills

      Syllabus Training Center·2013
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