DZ

Dahi Ibrahim Zaki

Process and lean engineer at Electrolux

Belbes, Sharqia, Egypt

Work Experience

  • Workshop ManagerFull Time

    Utilco for engineering and contracting and supply

    Feb 2020 - Present -5 yrs, 7 months

    Egypt

    • Job Details:Manage welding and assymbely fabrication projects and maintenance heavy equipment
  • Process and lean engineerFull Time

    Electrolux

    Jun 2015 - Present -10 yrs, 3 months

    Egypt , Cairo

    • Job Details: Ensure Safety , Ergonomics requirements are met in all processes  Lead quality improvements activities in the process to improve SCR (service call rate) ,NRFT (not right first time) and we always use PFMEA , for improvement  Responsible for work station layout , process mapping , manpower movement and material flow design  Responsible for efficiency improvement focusing on productivity, labors and machinery utilization (OEE)  Responsible for budget calculation ( manpower, scrap .energy , water , CAPEX)  Responsible for others improvement activities (SMED ( single minute exchange die) , operators skills , workshop training , visual factory ,VSM (value steam map ) , labor maps , line balancing  Responsible for creating work instruction sheets including main process parameters Estimate costs and prepare budgets Organize workflow to meet specifications and deadlines Monitor production to resolve issues Supervise and evaluate performance of production personnel (quality inspectors, workers etc.) Determine amount of necessary resources (workforce, raw materials etc.) Approve maintenance work, purchasing of equipment etc. Ensure output meets quality standards Enforce health and safety precautions
  • Technical office managerFull Time

    Electrolux

    Jun 2010 - Jun 2015 -5 yrs

    Egypt , Sharqia

    • Job Details: Responsible for creating product technical file which including (BOM) Bill Of Material, Product drawing ,material data sheet , packing specs , and standard testes , storing conditions , material handling )  Lead quality improvements activities in the process to improve SCR (service call rate) ,NRFT (not right first time) and we always use PFMEA for improvement  Using problem solving techniques (fishbone – 5 why ) to find the root cause for problems  process deviation analysis using UCL & LCL charts  Specify the quality gates locations on the process Improving quality, costs reduction, process improvement by using Lean Manufacturing . Studying the market and determining competitors’ edges and new technologies adopted. Adding the technical relations and specifications for the concept designs as possible. Analyze Research data and Proposed Product Specifications to determine Product Feasibility Proposal. Prepares the policies and procedures manual to the overseen departments . Manage new material evaluations and build expertise and database for plastic materials. Analyze research data and proposed product specifications to determine product feasibility proposal. Perform and develop R&D functions in selecting new applications, materials, manufacturing methods, experimental design validity and test programs. Analyze test data and reports to ensure product compliance with the standard performance specifications. Develop product standards and production specifications, safety and sanitary regulations, and waste management. Manage and validate product prototypes, industrial designs, approved materials, and process parameters for production and quality departments. Revises and adjusts production plans according to the quarterly management reviews and communicates changes to the concerned parties. Ensures compliance of the manufacturing department’s team to Quality and Safety procedures and standards, and the efficient implementation of all Quality & Safety
  • production engineerFull Time

    Electrolux

    Jul 2007 - Jul 2015 -8 yrs

    • Job Details: Keep health, safety, environmental regulations in production work floor  Responsible for improving team quality culture,  Track KPI's to ensure production and quality in the best performance  Monitor the productivity of department and find the proper way to increase it to the maximum.  Establishing work instruction sheets in order to sustain all improvements.  Prepares reports, analyzes data, and makes recommendations for improving production.  Used analysis tools as Pareto and fishbone diagram to find the root cause for different problems  Responsible for die maintenance department ( reduce down time by analysis , increasing operator skills , maintenance plan)
  • Education

    • faculty of engineering in production and design

      Minia University

      Jan 2000 - Jan 2005 - 5 yr

    Achievements

    1- improve the NRFT (Not right first time) yearly by 10% 2-improve labour productivity by 15 % yearly 3- improve CAPEX by 10% by local suppliers instead of exported ones 4- improve SCR ( service call rate ) by 5 % yearly 6 saving 100K working hrs egual 4 megp 2019 VS 2018

    Skills

    • Problem Solving
    • Time Management
    • Team management
    • Oracle
    • process managment
    • AutoCAD
    • lean engineer

    Languages

    • Arabic

      Fluent
    • English

      Intermediate

    Training & Certifications

    • oracle

      electrolux·2017
    • Process FEMEA

      electrolux·2017
    • risk assessment

      electrolux·2016
    • business recovery plan

      electrolux·2016
    • Business Plan deployment

      electrolux·2016
    • lean green belt

      symbious·2009
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