
CESAR ANDRES ROMERO
Chief Operations Officer
Morelia, MexicoWork Experience
Chief Operations OfficerFull Time
- Job Details:As COO, I’m totally responsible of Administration, Operation, Manufacturing, Financial, HR,Purchasing, Logistical of one of the multiple companies that Avon Has in Mexico; In my charge I’m responsible of more than 2,000 employees and directly report to me Sr. Managers of Production, Receiving, Trailer Logistics, Warehousing, Inventory, Wastage & Recycle, Quality, HR, etc. My daily’s activities are supervising KPI’s of Operations, Manufacturing, and overall administration of the company. Make a daily meeting with managers, supervisors and Leaders of the company showing the most highlight daily issues, the results of the previous day and given further operations and management instructions to them. I’m the responsible of Q&EHS evaluations and formal and governmental audits. I have a full and modern manufacturing with Six Sigma, Lean Manufacturing, 5’s, Just-In-Time, TPM, Poka-Yokes, Kan Bans and all the Japanese manufacturing philosophies. Generate and evaluate Financial statements; Balance Sheet and Income Statement with profits and meeting monthly statements goals. Calculate the processing costs and Reducing the costs and make efficient the process. Avon has more than 50,000 different SKU’s and we have a warehouse than we have inventory of the temporary or cycle products. Cycle Counts and a overall inventory each 6 months and I create a small groups with managers that make the cycle counts easy and organized.
Manufacturing & Logistics Senior ManagerFull Time
Honda of America Manufacturing
Jan 2009 - Dec 2012 -3 yrs, 11 months
United States , Greenburgh
- Job Details:I’m totally proud myself because I was part of the starting up the assembly plant in Celaya since the beginning in Guanajuato, México. Being the starting up team, allowed me that HONDA company sent me 6 months training in Ohio and Indiana Manufacturing and assembly plants in United States of America. Training in the first plant located in Marysville in Ohio, (@40.2769535,-83.4932394 in google maps if you want to see) and the second plant located in Greensburg in Indiana (@39.3521558,- 85.5162033 in google maps if you want to see). In both plants my daily’s activities were training and learning the overall processing of the plant because I need to translate them into Spanish and make formal presentations for the implementation in México. In Mexico I was one of the main and selected group for generate the layout process, flow process, making the simulations in TI process, welding flow, Warehousing Raw materials and the layout warehouse process before the real starting up processing. Here at Honda I had a total of more than 2,000 direct employees in my charge. I have extensive experience in solving HR problems, management with staff, compliance with goals, daily statistical and operational and financial reports to Japanese owners and managers, creation of goals, and daily’s KPI’s. This was of one my main experience to every company that want to start up I KNOW HOW to start a company because I know all Issues presented. Also I have experienced as Inventory warehousing manager, PQ (Part Quality), Cycle Counts, Q&EHS, 5’s Lean Manufacturing, Black Belt Six-Sigma, TPM, Kaizen, Heijunka, Kan-Ban, Poka-Yoke’s, JIT (Just-In-Time Methodology) and many multiple advanced and applicate manufacturing skills. The areas and process in AF assembly are: ADC Gate, Trailer Arrival, Receiving, Put- Away, Vanning Layout, Train Build, Picking & Packing Station, Staging, Delivery from the warehouse directly through the assembly process in the line production with JIT methodology, RCC, (Returnable Container Center) EWDS (Early Warning Detection System), Short Parts, Expedites, Body & Painting, Welding process, Body Assembly, Safey Cage, etc. Working in Honda allowed me to have a huge experience to working with many international people from different nationalities such as Japanese, Germans, Americans, British, Hindus (from India), Arab from Middle East, Chinese, Korean, Spanish, South African, Neo-zealand, Australians, Canadians, Brazilians, Argentines, French, etc. As cultural data when we started the plant we started with the manufacture of 1 model car FIT every 4 days, and when we left the plant we had 2 operating shifts and manufacturing 1 car every 59 seconds of TAKT TIME so the System that is planning of materials, of the Parts numbers, all in controlled System to avoid the Short Parts, and that there are no line stops due to the lack of a Part number in the assembly.
Education
MBA in Administration
ENEB- Escuela de Negocios Europea de BarcelonaJan 2015 - Jan 2017 - 2 yr
Quality & Productivity Manufacturing Engineering in Six Sigma
ITESM - Instituto Tecnológico de Estudios Superiores de MonterreyJan 2009 - Jan 2012 - 3 yr
Black Belt Six Sigma in Black Belt Six Sigma
Arizona State UniversityJan 2009 - Jan 2012 - 3 yr
High School - International Baccalaureate
ITESM - Instituto Tecnológico de Estudios Superiores de MonterreyJan 2009
Achievements
1.2 Million pieces at day inthe beginning, with the redesign available to make up to 2 Million pieces Redesign the layout of the warehouse, moving and optimizing the flow process. Generate a new daily’s and monthly’s KPI’s Indicators from administration, financial, and operations for NEW YORK Office administration. IT improvements in every administration, process and manufacturing. Car from Honda in 4 days, and the finalTAKT TIME in 6 months just 57 seconds. Reduce the Delivery & Dispatch Time from 2 hours to 35 minutes; From the Picking based on JIT and InternalGPCS (Global Production Control System) and GCCS Increase of 4.0 to 4.3 sigma Quality process of sales in 6 months. Coca-Cola Company. Reduce wastage for 0.4533% to 0.3173% (More than 30%) in 6 months. Coca-ColaCompany. Overcome the proposed goal of $35.000 USD to $53,729.50USD. Which means thesavings 153.5% in 6 months. Coca-Cola Company. Reduce the Takt time from 15 min to 7.3 min.
Skills
Languages
Spanish
FluentEnglish
Fluent
Training & Certifications
BLACK BELT SIX SIGMA
ARIZONA STATE UNIVERSITY·2012Promodel
ITESM·2011Minitab
ITESM·2010autocad
ITESM·2009Manufacturing Integrad Systems
AGH- University of Science and Technology·2008