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Bahaa Qamar

Mechanical/Industrial Engineer

New Cairo, Cairo, Egypt

Work Experience

  • Planning HeadFull Time

    HMTO

    Feb 2020 - Present -5 yrs, 5 months

    Egypt , Giza

    • Job Details: Leading the team responsible for demand, supply, inventory and production planning and control activities.  Coordinating with R&D department for creating master data, process maps, routing sheets for products.  Coordinate the production plan with the Production team according to the sales needs and production capacity.  Setting the monthly material plan and analyze requirements to place Purchase Requests.  Communicate with Purchasing department to ensure the necessary materials to meet the production plan.  Maintain an optimal level of inventory as per the service level agreement and stock-out or over-stock policies.  Verifying all the components, raw material arrival as per the issued Purchase Request (PR) and the agreed quantity.  Weekly review of production output versus stock levels, customer demand, and production schedules.
  • Senior Planning SpecialistFull Time

    ZimmerBiomet - Surgitech

    Mar 2019 - Oct 2019 -7 months

    Egypt , Cairo

    • Job Details:• Assisting in managing demand, supply and inventory planning and control activities for 9+ sales business units all over 10+ local and regional branches and distribution centers. • Placing orders to replenish supplies as needed. • Forecasting supply and demand to prevent overstocking (OS) and running out-of-stock (OOS). • Coordinating regular inventory audits. • Ensuring purchases do not exceed budget. • Developing plans for purchasing supplies. • Creating and maintaining detailed inventory of all incoming, outgoing, and current supplies at some branches in Middle East and Africa. • Tracking and ensuring deliveries are received. • Compiling reports of inventory and supply balances. • Maintaining records of purchases, pricing, and other important data.
  • Quality Control EngineerFull Time

    bticino

    Oct 2016 - Feb 2019 -2 yrs, 4 months

    Egypt , Giza

    • Job Details:Responsible for the safe, high quality coordination of activities at production lines and the QC laboratory and optimizing the effectiveness of the product controlling process. Also, leading a remarkable-sized team of QC supervisors and operators (in addition to personnel from production) responsible for all Inwards, In-Process and Outwards QC activities, both in-house and at subcontractor sites. Key Duties: - Designing and maintaining usage of Quality Check Sheets, Control Operation Sheets or (QCP) for manufactured products. - Monitoring scrap levels on daily basis in coordination with the Quality Management team members and on weekly basis in cooperation with the Production Management team. - Participating in internal and external audits. - Performing market return analysis monthly and generating reports with defect percentages and PPM. - Taking care of monitoring and reporting to the management all QC documents including certificates, calibration, stop requests, non-conformance reports and handling their closure. Also, reporting quality issues, trends and losses. - Managing the reference samples for the finished products and sub-components and taking care of collecting samples for surveillance, localization projects and audit plans. - Monitoring transactions in-going and outgoing “Warehouse 2” Quarantine Area. - Promoting and executing quality standards and marks for products exported to different countries. - Possessing, applying and deploying general awareness of Quality, Occupational Health, Safety and Environmental (QHSE) aspects. Also, supporting in the implementation of all QHSE Risk Assessment and Mitigation.
  • Workshop EngineerFull Time

    Ladhim Mercedes Service Shop

    Sep 2015 - Jan 2016 -4 months

    Egypt , Giza

    • Job Details:Oversaw the personnel and conducted computerized fault diagnosis. Prepared management recommendations, such as need for increasing fares, tariffs, and expansion and changes to existing schedules.
  • Education

    • BSc., Mechanical Design & Production Engineering in Mechanical Engineering

      Cairo University (CU)

      Jan 2003 - Jan 2016 - 13 yr

    Activities

    • Webmaster and SDOB Executive Member at ASME

      Student Activity

      Jul 2010 - Jan 2011 -6 months

    • Multimedia Committee Head at ASME

      Student Activity

      Jul 2009 - May 2010 -10 months

    Skills

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    Languages

    • English

      Fluent
    • German

      Intermediate

    Training & Certifications

    • Supply Chain Technology and Systems

      MIT·2020
    • Supply Chain Analytics

      MIT·2020
    • Supply Chain Management Diploma

      hpa | Highly Professional Advisors·2020
    • Professional Supply Chain Diploma

      hpa | Highly Professional Advisors·2020
    • Project Management Professional (PMP) Preparation

      Egyptian Engineers Syndicate·2019
    • Lean Maintenance Management (TPM)

      The Excellence Center·2019
    • Essential Statistics for Data Analysis using Excel

      Microsoft·2018
    • XSeries Program: Microsoft Excel for the Data Analyst

      Microsoft·2018
    • Analyzing and Visualizing Data with Excel

      Microsoft·2018
    • Introduction to Data Analysis using Excel

      Microsoft·2018
    • Lean Six Sigma Green Belt

      Quality America Inc.·2017
    • ISO 9001:2015 QMS Internal Auditor

      Bureau Veritas·2016
    • ISO 14001:2015 EMS Internal Auditor

      Bureau Veritas·2016
    • Project Management

      MechaClub·2015
    • Lean Manufacturing

      MechaClub·2015
    • Theory of Constraints

      MechaClub·2015
    • Basics of Supply Chain Management

      MechaClub·2015
    • Manufacturing Processes

      360 Military Factory·2014
    • Automotive Technology

      MechaClub·2014
    • Concepts of Organizations & Performance Enhancement

      STP·2010
    • Wastewater Treatment

      Al-Ameereya Treatment Plant·2009
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