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Ahmed Ali

Production Manager at The Future

Cairo, Egypt
  • 5S Methodology
  • problem-solving
  • Continuous improvement
  • Process optimization
  • Leadership

Work Experience

Production ManagerFull Time

The Future

January 2021 - Present • 11 months

Groupe- Atlantic

4 yrs , 5 months

  • Production managerFull Time

    January 2019 - January 2021 • 2 yrs

  • Process improvement leadFull Time

    August 2016 - August 2020 • 4 yrs

Production Section HeadFull Time

Cleopatra glass Co.

August 2013 - August 2016 • 3 yrs

Production EngineerFull Time

Cleopatra glass

February 2011 - August 2013 • 2 yrs, 6 months

Education

  • Technical Diploma in Engineering Management

    American University in Cairo (AUC) - Egypt 2020 to 2022. 2 Years
  • BSc in Mechanical engineering

    Ain Shams University (ASU) - Egypt 2010
  • High School - Thanaweya Amma

    saint fatima - Egypt 2004

Achievments

• Project Leader: Logistic raw materials supply train for 2 assembly production lines. • Lead Project: 5S & Safety multi-layer audit system for the entire plant. • Design and implement product tracing system through all manufacturing phases using visual and automation control; allowing effective tracing of the non-conform source. • Develop and standardize set of processes using Kanban & Spaghetti diagram; decreasing handling & transportation resulting in deducing the FGWH team capacity by 37% • Lead Project: Line balance efficiency for product Family improving its throughput rate by 13 piece / hour • Develop & standardize processes for electrostatic manual paint, effectively decreasing its defect rate by 12% and powder consumption by 18%. • Design cascade system for nano technology treatment process increasing its productivity by 6% at Groupe Atlantic site of Izmir, Turkey. • Co-Managed: Glass Factory machinery acquisition, Construction, start-up and operations.

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Skills
Tools and Fields of Expertise

  • 5S Methodology
  • problem-solving
  • Continuous improvement
  • Process optimization
  • Leadership
  • Negotiation
  • Production Management

Languages

  • English

    Fluent
  • Arabic

    Fluent
  • French

    Intermediate

Training & Certifications

  • Lean green belt

    Symbios consulting · 2019
  • • Certified production and inventory management ( CPIM )

    American Chamber of commerce · 2017
  • Certified production and inventory management

    American chamber of commerce · 2016
  • Lean six sigma green belt

    American University in Cairo · 2016
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