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Ahmed Ali

Production Manager at Future pipe industries

Maadi, Cairo, Egypt

Work Experience

  • Production ManagerFull Time

    Future pipe industries

    Jan 2021 - Present -4 yrs, 6 months

    Egypt , Giza

      • Groupe- Atlantic

      • Production managerFull Time

        Jan 2019 - Jan 2021 -2 yrs

        Egypt , Cairo

        • Process improvement leadFull Time

          Aug 2016 - Aug 2020 -4 yrs

          Egypt , Cairo

          • Job Details:Develop process and equipment modifications to improve performance, product quality, yield, productivity, and manufacturing cycle times. • Identifying root causes of the out of control key parameters to ensure the sustainability of the production cycles. • Optimize manufacturing processes to provide sustainable gains and cost effectiveness in production performance through continuous improvement projects, statistical analysis, designed experiments, and procedural changes. • Validate material and industrial improvements before implementation. • Effective monitoring and utilization of tools like: overall equipment effectiveness (OEE), failure modes and effects analysis (FMEA), statistical process control (SPC) and 5S. • Partnering with cross-functional teams from international sites to develop solutions and effective operations.

      • Production Section HeadFull Time

        Cleopatra glass Co.

        Aug 2013 - Aug 2016 -3 yrs

        • Production EngineerFull Time

          Cleopatra glass

          Feb 2011 - Aug 2013 -2 yrs, 6 months

          Egypt , Sharqia

            • Education

            • MBA in Global management

              ESLSCA Business School

              Jan 2021 - Jan 2023 - 2 yr

            • Technical Diploma in Engineering Management

              American University in Cairo (AUC)

              Jan 2020 - Jan 2022 - 2 yr

            • BSc in Mechanical engineering

              Ain Shams University (ASU)

              Jan 2010 

            • High School - Thanaweya Amma

              saint fatima

              Jan 2004 

            Achievements

            • Project Leader: Logistic raw materials supply train for 2 assembly production lines. • Lead Project: 5S & Safety multi-layer audit system for the entire plant. • Design and implement product tracing system through all manufacturing phases using visual and automation control; allowing effective tracing of the non-conform source. • Develop and standardize set of processes using Kanban & Spaghetti diagram; decreasing handling & transportation resulting in deducing the FGWH team capacity by 37% • Lead Project: Line balance efficiency for product Family improving its throughput rate by 13 piece / hour • Develop & standardize processes for electrostatic manual paint, effectively decreasing its defect rate by 12% and powder consumption by 18%. • Design cascade system for nano technology treatment process increasing its productivity by 6% at Groupe Atlantic site of Izmir, Turkey. • Co-Managed: Glass Factory machinery acquisition, Construction, start-up and operations.

            Skills

            • 5S Methodology
            • problem-solving
            • Continuous improvement
            • Process optimization
            • Leadership
            • Negotiation
            • Production Management

            Languages

            • English

              Fluent

            • Arabic

              Fluent

            • French

              Intermediate

            Training & Certifications

            • Lean green belt

              Symbios consulting·2019

            • • Certified production and inventory management ( CPIM )

              American Chamber of commerce·2017

            • Certified production and inventory management

              American chamber of commerce·2016

            • Lean six sigma green belt

              American University in Cairo·2016
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