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Abdallah Mohamed Saber

Quality control section head; HSE coordinator of crystal technology sector at ASFOUR crystal

Helwan, Cairo, Egypt

Work Experience

  • Quality Assurance ManagerFull Time

    El-Mohandes for chemicals (Solvents & Coatings)

    Jul 2024 - Present -1 yr, 1 month

    Egypt , Beheira

    • Quality ManagerFull Time

      Al-Alamia for rockwool and insulation (ROCKAL)

      Sep 2019 - Jul 2024 -4 yrs, 10 months

      Egypt , Sharqia

      • Job Details:• Working with purchasing staff to establish quality requirements from external suppliers. • Manage checking/check of raw materials and accepted or rejected according to standard. • Contact supplier in review meeting for parts quality delivered. • Head of research and development of rock wool products. • Quality control on production lines and (rockwool, bitumen membranes, XPS boards, flexible air ducts, flexible duct connectors and insulation accessories) and making required tests according to customer requirements. • Reporting to the owner and the factory manager. • Design/Manage & create the corrective & preventive action plans for non-conforming cases with other departments. • Analyze and solve customer complaints. • Daily, monthly and yearly quality reports to all interested parties. • Responsible for calibration to inspection tools and fixtures. • Applying QSB (Quality System Basics) strategies. • Set the operations targets. • Products Description. • Manage the required internal audits. • Manage requirements of ISO 9001:2015, 45001:2018 and 14001:2015. • Manage the external audits on the company. • Documents management. • Deputizing for the factory manager.
    • Quality control section head; HSE coordinator of crystal technology sectorFull Time

      ASFOUR crystal

      Feb 2017 - Present -8 yrs, 6 months

      Egypt , Qalubia

      • Job Details:• Working with purchasing staff to establish quality requirements from external suppliers.  Manage checking/check of raw materials and accepted or rejected according to standard.  Contact supplier in review meeting for parts quality delivered. • Quality Control on production stations (sand treatment unit, lead oxide factory, batch preparation, melting "glass furnaces", formation, annealing, chemical polishing) & solve problems of production & report this to factory manager. • Quality control on the final products (raw crystal glass) that formed automatically (FMCG) and another manually by sampling and making required tests according to customer required by using XRF analysis (PANalytical model) & UV spectrophotometer (Chroma software – PerkinElmer model) & chemical and physical techniques. • Design and test products packaging. • Design & create the corrective & preventive action plans for non-conforming case with other departments. • Daily, monthly and yearly quality reports to all interested parties in crystal technology sector. • Responsible for calibration to inspection tools and fixtures. • Applying QSB (Quality System Basics) strategies. • Set the operations target of crystal sector. • Products Description. • Analyze and solve customer complaints. • Head of research and development section of crystal technology sector. • HSE coordinator of crystal technology sector.  Basic member of Health and Safety Committee of the company.  HSE trainings to staff.  Monitoring nonconformity cases.  Follow up of preventive and corrective actions.  Risk assessment making.  Identify the necessary PPEs for each process.
    • QC Engineer & HSE coordinator of gifts factoryFull Time

      ASFOUR CRYSTAL

      Jan 2015 - Jan 2017 -2 yrs

      Egypt , Qalubia

      • Job Details:1. Deputy of QC section head 2. Semi-Product Description 3. Characterization of raw materials 4. Analyze and solve customer complaints 5. Test products and raw materials then make sure it is similar to the standard 6. test packaging 7. Set the target of operations 8. Responsible for safety and health occupational
    • Education

      • MBA in Quality Managemen

        Canadian academy for sciences and technology - Brooklyn business school

        Jan 2025 - Jan 2025 - 0 Month

      • PhD in solid waste management

        Al-Azhar University

        Jan 2021 - Jan 2024 - 3 yr

      • Master in applied chemistry

        Helwan University

        Jan 2015 - Jan 2020 - 5 yr

      • BSc in Science

        Helwan University

        Jan 2010 - Jan 2013 - 3 yr

      Achievements

      IN ROCKAL: 1. Base a new rockwool and XPS lab and Bitumen membrane lab. 2. More than 20 trains of quality improvement, safety and communication skills and quality improvement trainings to staff. 3. ISO 9001:2015, 45001:2018 and 14001:2015 certificates for bitumen membranes and XPS factory. 4. CE-mark certificate for rock wool panels and blankets. 5. UL certificate for flexible air ducts. 6. Egyptian quality certificate for rock wool products (according to ASTM). 7. Made in Egypt certificate. 8. Project of redesign and improve quality of rockwool pipes. 9. Labeling and coding process of rockwool, XPS foam, bitumen membranes and insulation accessories. 10. CE-mark certificate for modified bitumen membranes. 11. CE-mark certificate for XPS boards. 12. Innovate a new product, bitumen membrane with high thermal and radiation resistance. 13. Innovate a new product, mineral wool product (supreme fiber) used as substitute for glass wool.

      Skills

      • Training
      • Communiction
      • lab management
      • Leadership and decision maker
      • Analatical thinking
      • self study
      • Research

      Languages

      • Arabic

        Fluent
      • English

        Advanced

      Training & Certifications

      • Lean six sigma green belt

        Brooklyn academy·2019
      • Total quality management (TQM)

        Brooklyn academy·2019
      • lead auditor ISO9001:2015

        URS·2018
      • TOT

        HR international business·2018
      • HSE principals

        asfour crystal acadimy·2018
      • Design thinking

        asfour crystal acadimy·2018
      • Business Process Re-engineering (BPR)

        asfour crystal acadimy·2018
      • Awareness and Internal audit ISO 14001: 2015 (EMS)

        URS·2018
      • Random activity sampling (RAS)

        asfour crystal acadimy·2017
      • Quality management system QMS;

        asfour crystal acadimy·2017
      • Rout cause analysis (RCA)

        asfour crystal acadimy·2017
      • Basic member of Health and Safety Committee

        2017
      • People styles

        asfour crystal acadimy·2017
      • Presentation skills

        asfour crystal acadimy·2017
      • 5S explanation

        asfour crystal acadimy·2017
      • Excel using skills

        asfour crystal acadimy·2017
      • Excel using skills

        asfour crystal acadimy·2017
      • English course

        SYE·2016
      • ISO 10001 (Customer satisfaction)

        URS·2016
      • ISO 10002 (Complaints handling)

        URS·2016
      • Statistical Process Control (SPC)

        asfour crystal acadimy·2016
      • Vacuum technology

        asfour crystal acadimy·2015
      • Packaging materials and basics

        Helwan university·2015
      • Solid waste management (SWM)

        Helwan university·2015
      • 7 wastes of Lean manufacturing

        Helwan university·2015
      • Unit operation

        Helwan university·2015
      • Total quality management (TQM)

        Helwan university·2015
      • ISO 17025 (Quality management of labs)

        URS·2015
      • X-ray florescence (XRF)

        asfour crystal acadimy·2015
      • TOEFL

        HELWAN UNIVERSITY·2014
      • ICDL

        Helwan university·2012
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