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Abanoub Atef Lotfy Daoud

Quality Engineer at SHINSHIN Electronics Egypt, LG Electronics Group

10th of Ramadan City, Sharqia, Egypt

Work Experience

  • Quality EngineerFull Time

    SHINSHIN Electronics Egypt, LG Electronics Group

    Apr 2024 - Present -1 yr, 3 months

    Egypt , Sharqia

    • Job Details:(Quality Management & Compliance) Develop, implement, and maintain Quality Management Systems (QMS) In addition to ensuring compliance with regulatory and safety standards for home appliances, such as CE, UL, RoHS, and IEC. Conduct internal audits and participate in external audits to verify compliance. (Process & Product Quality Control) Establish and monitor quality control (QC) processes across manufacturing and assembly lines. Develop and implement inspection and testing procedures for components and finished products. Perform root cause analysis (RCA) and implement corrective and preventive actions (CAPA) to address defects and non conformities. Define and track Key Performance Indicators (KPIs) related to product quality, defect rates, and process efficiency. Implement incoming material inspection and sampling plans based on statistical methods. (Continuous Improvement & Lean Manufacturing) Identify waste, inefficiencies, and defects in manufacturing processes and recommend improvements. Work closely with production teams to enhance process stability and capability (e.g., Statistical Process Control SPC). (Failure Analysis & Problem Solving) Analyze product failures and customer complaints to determine root causes. Utilize problem solving tools such as 5 Why Analysis, Fishbone (Ishikawa) Diagrams, and FMEA (Failure Mode and Effects Analysis). (Customer Satisfaction & Warranty Analysis) Collaborate with customer service teams to analyze warranty claims and field failures. Conduct customer feedback analysis to align quality standards with market expectations. (Documentation & Reporting) – Maintain quality records, reports, and documentation for audits compliance. Prepare quality reports, dashboards, and presentations for management review. Develop work instructions, standard operating procedures (SOPs), and training materials for quality--related activities. (Cross--Functional Collaboration) – Work closely with R&D, production, supply chain, and maintenance teams to ensure quality at every stage. Provide training and guidance to operators and technicians on quality standards and best practices. Support new product development (NPD) and process validation from a quality perspective.
  • Process EngineerFull Time

    MCV - Manufacturing Commercial Vehicles

    Mar 2023 - Mar 2024 -1 yr

    Egypt , Sharqia

    • Job Details:(Process Design & Optimization) Develop, implement, and optimize manufacturing processes to improve efficiency, reduce waste, and enhance product quality. Analyze workflow, layout, and material flow to ensure smooth production with minimal bottlenecks. Identify and implement Lean Manufacturing and Six Sigma principles to improve process reliability. (Production Support & Troubleshooting) Provide technical support to production teams, ensuring smooth operation and troubleshooting process related issues. Investigate process failures, defects, and inefficiencies, recommending corrective and preventive actions. Ensure proper alignment of processes with engineering designs and specifications. (Equipment & Tooling Management) Assist in the selection, procurement, and maintenance of manufacturing equipment, jigs, and fixtures. Develop and implement standard operating procedures (SOPs) for equipment and ensure operator training. Collaborate with maintenance teams to reduce downtime and enhance equipment reliability. (Quality & Compliance) Ensure all manufacturing processes comply with ISO standards, safety regulations, and quality control measures. Work closely with Quality Assurance (QA) teams to minimize defects and improve First Pass Yield (FYP). Implement process validation techniques to ensure consistency and compliance with regulatory requirements. (Cost & Resource Optimization) Analyze production costs and implement strategies for cost reduction without compromising quality. Optimize material usage, labor allocation, and energy consumption to maximize efficiency. Drive continuous improvement initiatives to enhance productivity and profitability. (Cross functional Collaboration) Work closely with design engineers, production supervisors, supply chain, and quality teams to ensure process integration. Provide input to product design teams to enhance manufacturability (Design for Manufacturability DFM). Participate in new product introduction (NPI) processes, ensuring smooth transition from design to production. (Safety & Environmental Considerations) Ensure compliance with health, safety, and environmental (HSE). Implement ergonomic and safety improvements to enhance workplace conditions. Promote a culture of safety within the production environment.
  • Design EngineerFull Time

    MORCOS Egyptian Engineering Co.

    Sep 2019 - Mar 2023 -3 yrs, 6 months

    Egypt , Sharqia

    • Job Details:Product Design & Design machinery, conveyors, and processing equipment using CAD software (e.g., Inventor, AutoCAD, SolidWorks). Develop detailed 2D drawings and 3D models for manufacturing and assembly. Ensure that designs comply with food safety and hygiene standards (e.g., FDA, EHEDG, or NSF). Optimize designs for manufacturing feasibility, cost efficiency, and performance. (Engineering Analysis & Optimization): Perform stress analysis, thermal analysis, and motion analysis to ensure durability and efficiency. Select appropriate materials and components suitable for food industry applications (e.g., stainless steel, food grade plastics). Optimize designs for ergonomics, efficiency, and ease of cleaning. Collaboration & Work closely with production, assembly, and procurement teams to ensure manufacturability. Coordinate with electrical and automation engineers to integrate mechanical systems with control systems. Support sales and marketing teams by providing technical expertise and design modifications based on customer requirements. Prototyping & Supervise the fabrication of prototypes and conduct performance tests. Analyze test results and make design improvements for better efficiency and reliability. Ensure that equipment meets industry standards and customer specifications. (Technical Documentation & Standardization): Create technical manuals, assembly instructions, and BOMs (Bill of Materials). Maintain design documentation and revision history for future reference. Develop standard design templates to improve efficiency in future projects. (Continuous Improvement & Innovation): Research and implement new technologies to enhance product performance. Stay updated on industry trends, safety regulations, and emerging materials. Lead efforts to improve energy efficiency, sustainability, and automation in production lines.
  • Projects EngineerFull Time

    MORCOS Egyptian Engineering Co.

    Sep 2018 - Sep 2019 -1 yr

    Egypt , Sharqia

    • Job Details:(Project Planning & Coordination): Develop detailed project plans, schedules, and resource allocation strategies. Coordinate with different departments (design, production, procurement, and quality) to ensure smooth project execution. Identify project risks and develop mitigation plans. (Design & Technical Support): Collaborate with the design team to ensure that machine specifications align with customer requirements. Provide technical guidance on machine assembly, installation, and commissioning. Ensure compliance with industry standards, safety regulations, and food grade requirements. (Procurement & Supplier Coordination): Work closely with the procurement team to source components and raw materials. Evaluate supplier performance and ensure timely delivery of parts. (Production & Assembly): Monitor the production and assembly of machinery to ensure adherence to specifications. Troubleshoot technical issues during the manufacturing and testing phases. Ensure efficient workflow and optimize manufacturing processes. (Installation & Commissioning): Oversee on site installation and commissioning of machines at customer facilities. Ensure proper machine calibration and performance testing before final handover. Train client personnel on machine operation and maintenance. (Quality Assurance & Compliance): Ensure that all equipment meets food industry safety and hygiene standards. Conduct inspections and quality checks to maintain high manufacturing standards. Implement corrective actions for non conforming products. (Customer Interaction & After Sales Support): Maintain clear communication with clients regarding project progress and technical issues. Provide after sales technical support and troubleshooting assistance. Gather customer feedback for continuous product improvement. (Documentation & Reporting) Prepare and maintain technical documentation, including drawings, manuals, and project reports. Track project progress and provide regular updates to senior management. Maintain records of machine testing, modifications, and customer feedback. (Continuous Improvement & Innovation): Identify areas for process improvement and cost reduction in manufacturing. Stay updated with the latest advancements in machinery and automation. Work on enhancing machine efficiency, reliability, and sustainability.
  • Education

    • BSc in Mechanical Engineering

      Higher Technological Institute - 10th of Ramadan City

      Jan 2011 - Jan 2016 - 5 yr

    Achievements

    Travelling to new places. Reading books. Playing chess. Playing football.

    Skills

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    Languages

    • Arabic

      Fluent
    • English

      Advanced
    • French

      Beginner

    Training & Certifications

    • Welding Course

      Egyptian Welding Academy EWA·2019
    • Engineering drawing course using Autodesk Inventor Professional

      JELECOM Technical Training·2018
    • Stages of Manufacturing and Assembling the Gas Cookers

      Fresh Electric Company for Home Appliances·2016
    • Bus and Heavy Vehicle Maintenance

      Gorica Egypt Group for Industry S.A.E. (MAN KASTOUR).·2016
    • Bus and Heavy Vehicle Maintenance

      MCV - Manufacturing Commercial Vehicles·2016
    • Arduino Course

      Arab TEC·2016
    • Stages of Car Assembly and Production

      ALAMAL For Vehicle Manufacturing & Assembly “AVM” (BYD, LADA).·2015
    • Power Plants and How To Generate Electricity

      Cairo North Combined Cycle Power Plants I,II·2014
    • Embedded Systems Course (PIC Microcontrollers)

      Arab TEC·2014
    • Plastic Injection Molding Machines

      Fresh Electric Company for Home Appliances·2013
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