
AHMED NADA
Operations Manager at Asfour Crystal
Manial, Cairo, EgyptWork Experience
Process Excellence ManagerFull Time
Jan 2019 - Mar 2021 -2 yrs, 2 months
Egypt , Cairo
- Job Details: Systems integrator, Bottleneck management and, production process optimization. Achieved double-digit manufacturing performance improvements in key safety, quality, and cost/ productivity metrics Planning and prioritizing processes to ensure maximum performance and minimum delays. Assigning workers and other employees to specific production processes Shift schedule according to production needs. Preparing and submit status and performance reports. Managing, and leading the improvement, and Cost reduction projects with annual saving about 10 Millions EGP. Re-engineering business processes using (BPR) technique. Design and review policies related to employee performance. Interpreting data, analyzing results using analytics, research methodologies, root causes analysis and solving solutions technics Developing and implementing data analyses, leverage data collection systems and other strategies that optimized RDMC (Research Development & Manufacturing performance vision , Presenting performance analysis and recommending solutions. Acting as a liaison between staff and management, analyzing and interpreting data involving company proce-dures, policies, and workflows Preparing, analyzing, and summarizing various weekly, monthly, and periodic operational results for use by various key stakeholders, creating reports, specifications, instructions, and flowcharts Evaluating key performance indicators and any indicators, provide ongoing reports, and recommend updates Identifying and prioritizing immediate and potential future trends and addressing these pro-actively Supporting the design, development, and implementation of new KPI's or indicators for all RDMC activities Developing, implementing, and monitoring actionable roadmaps for improving workflows and processes, and establish and organize KPIs in line with internal and external stakes Providing strong and timely dashboard, performance synthetics reports, analysis reports, etc. Organizing and participating in regular meetings with top management and middle management, assessing and addressing issues to identify and implement improvements toward efficient operations
Industrial Engineering Section headFull Time
Jan 2015 - Dec 2018 -3 yrs, 11 months
Egypt , Cairo
- Job Details: Eliminating wastefulness in production processes. Devising efficient systems that integrate workers, machines, materials, information, and energy to produce products with high quality at a certain time. Evaluating the results obtained from systems and processes and evaluate operators as well. Cost SMV preparation and finalization with operation break down. Appling Improvement methods to reduce SMV. Improving sewing plant efficiencies. Preparing and approving a sewing line layout. Meeting customer target costs. Organizing, and documenting relation, and responsibilities between different departments using (SLA) technique. Ensuring skill matrix is prepared and updated for every sewing line. Ensuring implementation and skill improvement plan and multi skilling for a sewing line. Establish KPIs System for (Productivity ,Quality ,Ideas ,5S ,Skill Matrix)
Senior Industrial EngineerFull Time
Apr 2011 - Dec 2014 -3 yrs, 8 months
Egypt , Cairo
- Job Details: Member in the Ad-hoc Team; agile team with minimum supervision and directly reporting to sector director, responsible for fast, well analyzed studies for top management decision making support, cross functional coordination, and on job training for newcomers. Improvement projects in both manufacturing and administrative areas by applying (Method Studies Work measurements - Lean - Six Sigma - Business Process Re-engineering) Utilization analysis and raising equipment's OEE Setting targets and rated capacity, and Incentive schemes Improvement in the working environment (HSE - Ergonomics), and member in new lines risk assessment committee; sometimes lead the committee Spreading culture of continuous improvement and member in Kaizen committee Training and knowledge transfer; trainer at Asfour Industrial Engineering Academy Access and excel (VBA) software’s development to ease Oracle reimplementation. Research and new tools development Working in both team and individual basis, leading juniors without direct authority.
Junior Industrial EngineerFull Time
- Job Details: Optimizing the working area by nearly 73% Decreasing COGS 3% by decreasing number of workers by 45% Increase production rate 65% per hour Work Sampling, Time Study, Line balancing, and Layout Improvements
Education
Master's Degree in MBA
Arab Academy for Science, Technology and Maritime Transport (AAST)Jan 2019 - Jan 2023 - 4 yr
BSc Mechanical Design and Production Engineering in Mechanical
Cairo University (CU)Jan 2008
Achievements
1. Annually saving about 10 millions EGP. 2. Reducing total lead time of chandelier products about 40% using BPR Technique. 3. Implementing incentive system for more than 2900 workers. 4. Supporting in building the operational, and commercial strategy
Skills
- MTM-UAS (Harry Mitchell College, UK)
- Business Process Re-engineering
- Methods and work design
- Engineering manager
- Industrial Engineering
- Data Analysis
- Microsoft Office
- Mechanical Engineering
- Manufacturing Industry
- 5S Lean Manufacturing Methodology
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Languages
Arabic
FluentEnglish
Intermediate
Training & Certifications
LSSGB
Brooklyn Business School·2019Japanese Production Management System
Aots Perú - Japón·2018MTM-UAS
Harry Mitchell College—England·2012