Basic Info

Hisham Hosni

5 years

Zagazig, Egypt

Bachelor's Degree

Experienced

Work Experience

Shift Leader at Unicharm

Experience Details

Shift Leader

Manufacturing/Production

Experienced (Non-Manager)

I. Quality & IPC control:
1- Check Incoming R.M and make analysis for it.
2- Follow up FEFO system, arrangement of RM and Labeling system.
3- Issue Supplier complains in case of deviation in test result.
4- Supervise lab tests and take necessary action in case of deviation.
5- Issue NCR and CAPA and try to find the root cause using Fish Bone analysis (Ishikawa diagram) and (5-WHYs) methodology.
6- Make calibration to all lab equipment as per calibration plan.
7- Follow up Customer complaints and find Root cause.
8- Participate in establishing Quality Management System ISO 9001:2008.
9- Participate in Internal Audit.
10- Check returned products and give a decision for it (Sort, Reject, and Approved)
11- Follow up arrangement and labeling system at F.G ware house.
12- Release F.G products.
13- Participate in KAIZEN projects such as:
• Analyzing our products VS competitors.
• New production lines installation.


II. Production:
1- Follow up production lines.
2- Monitoring machines data such as Hot-melt ratio, Temperature and machine speed.
3- Lead production team to achieve the target.
4- Monitoring production members.
5- Evaluation of operators and Instructors.
6- Ensuring the implementations of SOP.
7- Monitoring releasing of RM to production area.
8- Follow up Customer complaints and find Root cause.
9- Participate in (TOT) program by giving training to operators and Instructors.
10- Supervise Lay out of the factory.
11- Follow up 5S condition in the factory.
12- Follow up work environment such as temperature, dust, insects, and humidity.
13- Participate in Material Yield & OEE calculation.
14- Developing plans for cost reduction.
15- Participate in Risk Assessment.
16- Participate in KAIZEN projects such as:
• New production lines installation.
• Perform new RM trials.
• Perform new modification to the diapers.
• Make design for new packaging RM and monitoring the trial on the machine


Company Details

Unicharm (multinational)

10th of Ramadan, Egypt

101-500 employees

FMCG

http://www.unicharm.co.jp/english/about/overseas-deployment/index.html

Jul 2014 to present (2 years 5 months)
Quality & IPC chemist at Henkel Technologies Egypt

Experience Details

Quality & IPC chemist

Manufacturing/Production

Experienced (Non-Manager)

1- Receiving the raw materials and performing full analysis to it then
release it.
2- Arrange the raw materials in the lab store.
3- Doing lab monitor every day for pH meter, Water Base Viscometer, Hot Melt Viscometer, Gardner color and Ring & Ball.
4- Monthly doing the calibration tests for lab instruments according to
their schedule and take the fast corrective action in case of deviation.
5- Analyzing the competitor samples and trying to find the equivalent
products.
6- Performing lab batches to test the new raw materials or for new
products.
7- Performing the laboratory tests such as (viscosity - solid & moisture content - pH- Setting time - open time - softening point – melting point - Rheogram test - film test- refractive index)
8- Testing the solid content of all batches by heat oven three times
weekly.
9- File all information of raw materials and finish good in the Q.C filing system.
10- Print lab batches and monitor the batches during the production
process (preparing, loading, producing, filling and packaging process).
11- Measuring the product samples during the production process and
take the necessary action if there is any problem.
12- Testing the final products before shipping and give Q.C OK label.
13- Responsible for safety of operators, workers and machines inside the factory.
14- Controlling the warehouse stores and the arrangement of raw
materials and finish good and keep them under store conditions.
15- Print the production label and create the B.N for batches.
16- Participate in establishing QMS ISO9001, ISO14001 and OHSAS18001.
17- Participate in Internal Audit plan.
18- Issue Risk Assessment to the lab.


Company Details

Henkel Technologies Egypt (multinational)

6th of October, Egypt

11-50 employees

Manufacturing

N/A

Jan 2012 to Jun 2014 (2 years 5 months)

Education

BSc in Chemistry

Education Details

BSc

Chemistry, Geology

Zagazig University, Egypt

C / Good / 65 - 75%

N/A

N/A

Zagazig University
2006 - 2011

Training and Courses

Training/Course Details

Fire Fighting

Oct 2013

Bayan

N/A

Training/Course Details

Emergency planning and Fire Marshals

Oct 2013

Bayan

N/A

Training/Course Details

First aid

Jun 2013

Lotus Group

N/A

Training/Course Details

ISO 9001 - 2008

May 2013

QualiTech International

N/A

Training/Course Details

OHSAS 18001 - 2007

Jun 2013

QualiTech International

N/A

Training/Course Details

ISO 14001 - 2004

Sep 2013

QualiTech International

N/A

This profile is fresh!
Last update 1 days ago.

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Profile Skills and Keywords

AdaptiveArabicChemistryEmergency Planning And Fire MarshalsEnglishFMCGFire FightingFirst AidFlexibleFoot BallFrenchGeologyHard WorkerHenkel Technologies EgyptHygiene Industry ( Diapers & Napkins )ISO 14001 - 2004ISO 9001 - 2008Industrial AdhesivesInternetLeaderManufacturingMicrosoft ExcelMicrosoft OutlookMicrosoft PowerPointMicrosoft WordMusicOHSAS 18001 - 2007OperationsPaintsProblem SolverProductionProject ManagementQuality & IPC ChemistQuality ControlReadingShift LeaderSocialTechnical AnalysisTravellingUnicharm

Self-assesed Skills

Languages

Arabic

Arabic

: Fluent

: Fluent

: Fluent

: Fluent

English

English

: Advanced

: Advanced

: Advanced

: Advanced

French

French

: Beginner

: Beginner

: Beginner

: Beginner

Tools and Technologies

Microsoft Word

Microsoft Word

: Advanced

: High

:

1-3 years

Internet

Internet

: Advanced

: High

:

3-5 years

Technical Analysis

Technical Analysis

: Advanced

: High

:

1-3 years

Microsoft Outlook

Microsoft Outlook

: Advanced

: High

:

3-5 years

Quality Control

Quality Control

: Advanced

: High

:

3-5 years

Microsoft Excel

Microsoft Excel

: Intermediate

: High

:

1-3 years

Microsoft PowerPoint

Microsoft PowerPoint

: Intermediate

: Medium

:

1-3 years

Project Management

Project Management

: Intermediate

: Medium

:

Less than 1 year

Fields of Expertise

industrial adhesives

industrial adhesives

: Advanced

: Extreme - I love it!

:

1-3 years

paints

paints

: Intermediate

: Medium

:

Less than 1 year

Hygiene Industry ( Diapers & Napkins )

Hygiene Industry ( Diapers & Napkins )

: Beginner

: High

:

Less than 1 year

Key Skills

Leader, Hard worker, Problem Solver, Flexible / Adaptive, Social

Online Presence

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