Basic Info

Satish Rao

More than 15 years

Bangalore, India

Bachelor's Degree

Manager

Work Experience

General Manager - Environment Health & Safety (HOD) at Gerdau Special Steels India,

Experience Details

General Manager - Environment Health & Safety (HOD)

Manufacturing/Production, Engineering - Oil & Gas/Energy, Operations/Management

Manager

Role:
• Responsible for:
o Evolving culture using best EHS practices in line with EHS Policy & organization standards
o Ensuring compliance to applicable legal obligations
o Introducing emergency medical services for accident cases
• Handling activities related to:
o Development of HSE protocols, critical task & risk analysis, hazard identification, risk assessment for routine & non-routine activities, SOPs, PPE matrix, matrix for safety signage, accident & incident investigation & analysis, EHS MIS including defining & tracking KPIs, etc. during project & operations phase
o Safety competency assessment and development of team
o Daily safety inspection of plant
• Liaising with Corporate EHS Head & Asia Business Head of the organization
• Developing & implementing EHS code of practice inclusive of Contractor Safety Management, PTW Incl. LOTO Procedure, etc.
• Organizing monthly CSC meeting and pre start-up safety review for new facility
• Designing:
o Training modules for improving skill level of contract workers, staff & leaders by providing suitable training, like induction, risk & task based, etc.
o Award & Penalty System
• Managing programs including BBS (Behaviour Based Systems) in line with Gerdau's Global Business System
• Undertaking activities like:
o Evaluation of lesson learnt control ; Contractor evaluation ;Drivers assessment & selection process
o Vehicle assessment procedure
• Imparting Train the Trainer and Defensive Driving Training for Drivers
• Achieved Trophy- Bronze and Silver 2015. Zero LTA for 2.5 and 5 Million Man hours worked in Gerdau Steels India.


Company Details

Gerdau Special Steels India,

Bangalore, India

More than 1000 employees

Mining and Metals , Automotive

www.gerdau.com

Jun 2012 to present (4 years 6 months)
Head EHS at Goodyear Tires

Experience Details

Head EHS

Manufacturing/Production

Manager

• Merit of being:
o Acknowledged as Top Performer of the region and received various awards/certificates for achieving the targets
o Selected among 10 safety personnel (GY Asia Region) to establish EHS Systems at other GY Asian Plants
• Served as a core member of MARG (Mutual Aided Response Group)
• Played a key role in:
o Securing 90% in mandatory environmental requirements /corporate technical instruction compliance audit
o Making plant as best safety plant in Asia Region and setting benchmark to share best practices in region (2010)
• Significantly designed & conducted safety survey to identify strengths & area of opportunities to improve the areas like accident prevention, policy & regulations, ergonomics, health & hygiene, environment & corporate social responsibility
• Efficiently achieved 92.3% score in Global Health & Safety Audit (Highest in Asia Pacific Region) in 2012
• Holds the distinction of achieving zero OSHA incidents in plant since last 2575 days through overall commitment of leadership and working with union members in promoting safety awareness through involvement, communication, 5S, concept of stop card, emphasized on permit systems & ergonomics, etc.
• Received:
o Trophy from GY Corporate for Safest Plant in Region; Aurangabad Plant was identified for benchmarking to follow best practices related to EHS, key achievements of GY indicators, implementation of systems, top management EHS commitment, and strong support at regional level, EHS training to line management, line management accountability & strong visibility in 2010
o Recognition from GY Corporate in 2011 for best performance in region and meeting & exceeding expectations of GY during EHS workshop in Dalian, Pulandian’12
o Best Ergo Project – 3rd prize among Global GY worldwide and reduced solvent consumption by 21% of the AOP in 2012

WORKSHOPS/VISITS - Organized overseas:
o Workshop for counterpart associates of Asian Countries on EHS at Dalian-Pulandian (China) - Apr’12, Shanghai – Mar’11, Dalian (China) – Mar’10, Malaysia - May’09, Thailand - Apr’09, Dalian (China) - Apr’08, Malaysia - Mar’07, May’06 & Feb’05 and Bangkok (Thailand) - May’04
o Training for State of Art Equipment Start-up of Earthmovers & Production Systems at Brazil in 1996
• Visited to USA – Jackson, Monroe, Fort Smith & Brazil-Belo Horizonte MG, Ouro Branco & Porto Alegre RS for learning best practices, benchmarking, system of CRP, GBS, Safety Hour, Safe Start; Know Safety Culture Rewards & Recognitions Systems & Behaviour Program Overview for 60 working days (Sep – Nov’ 13)


Company Details

Goodyear Tires (multinational)

aurangabad, India

More than 1000 employees

Automotive

www.goodyear.tires

Dec 1991 to Jun 2012 (20 years 6 months)

Achievements


• High-performing EHS professi

Education

MBA in HR

Education Details

MBA

HR

NIM, Mumbai, India

B / Very Good / 75 - 85%

• MBA (HR) from NIM, Mumbai with 67% (A grade) in 2012

N/A

NIM, Mumbai
2010 - 2012
Technical Diploma in Mechanical

Education Details

Technical Diploma

Mechanical

Karnataka University, India

C / Good / 65 - 75%

• Diploma in Mechanical Engineering from GKDTE Government of Karnataka Department of Technical Examination, Tumkur in 1991

N/A

Karnataka University
1988 - 1991

Certifications

Certificate details

• IOSH - Managing Safely V 3.1. from IOSH, Bangalore in 2013 Certified

Aug 2013

8 out of 10

N/A

N/A

IOSH

• IOSH - Managing Safely V 3.1. from IOSH, Bangalore in 2013 Certified

Certificate details

Advance Diploma in Industrial Safety

Aug 2012

74 out of 100

N/A

N/A

Mumbai University

• Advance Diploma in Industrial Safety from MSBTE, Mumbai University with 73.89% in 2012.

Training and Courses

Training/Course Details

Ergonomics Trainer

Jun 2006

HumanTech USA

• Certified Trainer from Good Year Tire Company (Akron) (USA) and Ergonomics Trainer

Training/Course Details

Control of Hazardous Energy (Lockout & Tag out Systems)

Aug 2008

GOODYEAR TIRES

o Control of Hazardous Energy (Lockout & Tag out Systems)

This profile is not updated!
Last update more than 2 months ago.

Jobseeker photo

Profile Skills and Keywords

5SAdvance Diploma In Industrial SafetyAuditsAutomotiveCommunicationsCommunicatorControl Of Hazardous Energy (Lockout & Tag Out Systems)EHS ManagementEnglishErgonomics TrainerExplore New IdeasGeneral Manager - Environment Health & Safety (HOD)Goodyear TiresHRHead EHSHindiInitiativeInnovativeInteractiveInvestigationKannadaLeaderLean ManagementMBAManagementManufacturingMarathiMechanicalMining And MetalsO Well Versed With: MS Office (Word, Excel & PowerPoint) ; O Lotus Notes And Internet ApplicationsOperationsProductionSafetyShare Best PracticesTeam WorkWell Versed With: MS Office (Word, Excel & PowerPoint) IOSH - Managing Safely V 3.1. From IOSH, Bangalore In 2013 Certified

Self-assesed Skills

Languages

English

English

: Advanced

: Advanced

: Advanced

: Advanced

Hindi

Hindi

: Advanced

: Advanced

: Advanced

: Advanced

Kannada

Kannada

: Beginner

: Advanced

: Advanced

: Advanced

Marathi

Marathi

: Advanced

: Advanced

: Advanced

: Advanced

Tools and Technologies

o Well versed with: MS Office (Word, Excel & PowerPoint) ; o Lotus Notes and Internet Applications

o Well versed with: MS Office (Word, Excel & PowerPoint) ; o Lotus Notes and Internet Applications

: Advanced

: Extreme - I love it!

:

More than 7 years

Well versed with: MS Office (Word, Excel & PowerPoint)

Well versed with: MS Office (Word, Excel & PowerPoint)

: Advanced

: Extreme - I love it!

:

More than 7 years

5S

5S

: Intermediate

: High

:

3-5 years

Lean Management

Lean Management

: Intermediate

: High

:

5-7 years

Fields of Expertise

Safety

Safety

: Advanced

: Extreme - I love it!

:

More than 7 years

Audits

Audits

: Advanced

: Extreme - I love it!

:

More than 7 years

EHS Management

EHS Management

: Advanced

: High

:

More than 7 years

Investigation

Investigation

: Intermediate

: High

:

More than 7 years

Key Skills

Leader, Communicator, Initiative, Innovative, Interactive

Online Presence

https://www.linkedin.com/pub/satishkumar-rao/48/a30/64b

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