Basic Info

Rami Abd Elhamid

3 years

Giza, Egypt

Bachelor's Degree

Experienced

Work Experience

Supplier Quality Development engineer at Suzuki Egypt

Experience Details

Supplier Quality Development engineer

Engineering - Mechanical/Electrical

Experienced (Non-Manager)

Responsible to achieve the company objective and department KPI by collecting and evaluating supplier quality data to identify process improvement opportunities.
Responsible to report on (KPIs) in order to adhere to process and prevent occurrence of any non-conforming relating to supplier products, process or system.
Apply statistical methods, perform mathematical calculations to manage and coordinate supplier defect per Million opportunities (DPMO), supplier problem solving on time, and cost of poor quality.
 Responsible to perform on-site supplier visits for root cause analysis and verification of correction actions of supplier quality issues.
Responsible to analysis supplier capabilities, develop and maintain supplier quality metrics.
Responsible to perform supplier quality systems audits and provides support for supplier quality system improvements to drive process standardization, waste elimination and continuous improvement.
Responsible to improve the quality check lists, go/no go checking fixtures.
Responsible to revise and update the quality documents such as (process flow chart- process failure mode and effect analysis – control plan - Standard Operating Procedure (SOP) - Job Element Sheet (JES) – etc...).

Goals Achievements:
Improved the QC level by conducted the COPQ to reduce the defect rate on assembly line from 18% to be 6.3%.
Overall suppliers defect per million opportunity reduced 35% by maintaining supplier capability, packaging and Conduct mistake proofing by creating Inspection Jigs.
Supplier on-time delivery up to 25%.
Reduction the cost of local parts supplement 20% by established supplier share plan which depend on (Quality –Cost – Commitment - audit results -Fast response-internal claim reports).
Established the data-base of Local parts receiving inspection on SAP with Agile business solution.


Company Details

Suzuki Egypt (multinational)

Giza, Egypt

501-1000 employees

Automotive

N/A

May 2015 to present (2 years 7 months)
Process engineer at Frank Noe

Experience Details

Process engineer

Engineering - Mechanical/Electrical

Entry Level

Responsible to achieve the company objective and Department KPI by develop manufacturing methods.
Responsible to Apply the lean Manufacturing tools with its technique to eliminate seven waste to keep the process in efficient and affective Phase by conations improvements.
Responsible to coordinate quality control objectives and activities to resolve production problems, maximize product reliability, and minimize cost.
Responsible to follow up daily troubleshooting during operation and analysis the downtime and non-values added to reduce the line stoppages.
Responsible to make sure that a product confirms to specifications and the protocols of GMP & 5S+1 are truly applied.
Responsible to Monitor the process capability and work on the deep roots to understand how to act on preventive action and apply 6-Sigma basics.

Goals Achievements:
OEE increased from 70 to be 80%.
Change over reduced from 50 Min to be 17 Min.
Productivity increased from 73 to be 87% and On time delivery increased from 69% to be 82.6%.


Company Details

Frank Noe

Giza, Egypt

101-500 employees

Plastics

N/A

Apr 2014 to May 2015 (1 year 1 month)

Achievements


 Improved the QC level by conducted the COPQ to reduce the defect rate on assembly line from 18% to be 6.3%.
 Overall suppliers defect per million opportunity reduced 35% by maintaining supplier capability, packaging and Conduct
mistake proofing by creating Inspection Jigs.
 Supplier on-time delivery up to 25%.
 Reduction the cost of local parts supplement 20% by established supplier share plan which depend on (Quality –Cost –
Commitment - audit results -Fast response-internal claim reports).
 Established the data-base of Local parts receiving inspection on SAP with Agile business solution.



 OEE increased from 70 to be 80%.
 Change over reduced from 50 Min to be 17 Min.
 Productivity increased from 73 to be 87% and On time delivery increased from 69% to be 82.6%.


Education

BSc in Mechanics Production Engineering Department

Education Details

BSc

Mechanics Production Engineering Department

Helwan University, Egypt

Not specified

N/A

N/A

Helwan University
2004 - 2012
High School - Thanaweya Amma

High School Details

Thanaweya Amma

Orman School

Egypt

2004

A / Excellent / 85 -100%

N/A

Orman School
2004

Certifications

I so 9001
Nov 2014

Certificate details

I so 9001

Nov 2014

N/A

N/A

N/A

Quality tec

N/A

ISO 13845
Dec 2014

Certificate details

ISO 13845

Dec 2014

N/A

N/A

N/A

Quality tec

N/A

Certificate details

Medical device directive

Dec 2014

N/A

N/A

N/A

N/A

Training and Courses

Training/Course Details

Solidwork

Apr 2014

CAD CAM CIM

N/A

Training/Course Details

CNC programming

Jul 2011

RTC

N/A

Training/Course Details

Welding course

Aug 2011

RTC

N/A

Training/Course Details

Lean Green belt

May 2017

Symbios consulting

N/A

This profile is fresh!
Last update 6 days ago.

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Profile Skills and Keywords

AnalyticalArabicAutoCADAutomobile Assembly IndustryAutomotiveCNC ProgrammingCrystal ReportsD BaseEnglishI So 9001ISO 13845Lean Green BeltLinked InMechanics Production Engineering DepartmentMedical Device DirectiveMicrosoft OfficeMinitabMy FamilyMy JobOrganizerPlannerPlastic IndustryPlasticsProblem SolverProcess EngineerReadingSAPSolidWorksSolidworkSupplier Quality Development EngineerSuzuki EgyptTeam PlayerWelding Course

Self-assesed Skills

Languages

Arabic

Arabic

: Fluent

: Fluent

: Fluent

: Fluent

English

English

: Fluent

: Fluent

: Advanced

: Advanced

Tools and Technologies

Microsoft Office

Microsoft Office

: Expert

: Extreme - I love it!

:

5-7 years

SolidWorks

SolidWorks

: Advanced

: Extreme - I love it!

:

1-3 years

AutoCAD

AutoCAD

: Advanced

: High

:

1-3 years

Minitab

Minitab

: Advanced

: Extreme - I love it!

:

1-3 years

Crystal Reports

Crystal Reports

: Advanced

: Extreme - I love it!

:

Less than 1 year

D base

D base

: Advanced

: High

:

Less than 1 year

SAP

SAP

: Advanced

: High

:

1-3 years

Fields of Expertise

plastic industry

plastic industry

: Expert

: Extreme - I love it!

:

Less than 1 year

Automobile assembly industry

Automobile assembly industry

: Expert

: Extreme - I love it!

:

1-3 years

Key Skills

Analytical, Planner, Organizer, Problem Solver, Team Player

Online Presence

https://www.linkedin.com/in/rami-ezat-61b989a4?trk=nav_responsive_tab_profile

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