Basic Info

Talaat Abdel Kader

More than 15 years

Cairo Governorate, Egypt

Master's Degree

Senior Management

Work Experience

Operations manager at Lufkin Middle East ( GE Oil & Gas)

Experience Details

Operations manager

Manufacturing/Production

Manager

OPERATIONS MANAGER:
1. Establish of the company vision, mission and policy and follow up the application in all departments.
2. implementation of the integrated management system according to ISO 9001:2015, ISO 14000:2015, OHSAS 18001:2008 and ISO 29001: 2007
3. Participation in recruitment and selection of all operation, logistic and administration staff.
4.Participation with all managers in setting the quality, safety,environment and occupational health departments and participation in setting QEHS policy of the company
5. Implementation of the production,quality control, purchasing and human resources processes and procedures with department managers.
6. I have 2- month training in Lufkin Texas in the school of pump shop training on maintenance, installation and servicing of Sucker Rod Pumps, PCP and ESP in addition to special training on all safety, environment and occupational health international standards.


Company Details

Lufkin Middle East ( GE Oil & Gas) (multinational)

Cairo, Egypt

101-500 employees

Oil and Gas

www.GE.com

Dec 2007 to present (9 years)
Factory General manager at Asec

Experience Details

Factory General manager

Manufacturing/Production

Senior Management (e.g. VP, CEO)

Factory General Manager
Reorganization of all departments within the company especially production,maintenance, logistics, EHS, HR and administration and quality departments.
1. responsible to develop and grow the business while ensuring policies and procedures set by all managers are implemented according to planslead the necessary change management to ensure the aslignmentbetween performance management, market leadership and financial performance and I have made studies on the effect of the application of TQM on the organization’s performance.
2. startup production according to sales forecasting and achieving profits due to good planning of the process cost and product pricing and applying the following strategies to goal achieving:
1. high level planning of raw materials and spare parts warehouses.
2. Reducing the wastes over all production phases through the implementation of the principles of lean manufacturing especially I extrusion and spinning phase.
3. Enhancing the efficiency of all production processes throughout the manufacturing processes.
4. Establishing a system for calculating the spare parts costs and classification of cost according to the machines.
5. establishing and setting a system for production control to evaluate the production and warehousing systems.
6. implementation of quality management system( QMS) according to ISO 9001:2000 in addition to the implementation of ISO 14001:2004 and OHSAS 18001
7. implementationof EHS system according to OHSAS 18001 and setting a system for incident management and incident reporting.
8. setting performance indicators (KPI’s) for all processes.
9. setting a system for hazard identification and hazard analysis for all input and output areas and products.
7. Direct involvement and supervision over the following department and operation:
• Manufacturing systems ( lean manufacturing application, quality management system including the application of six sigma and SPC, maintenance department in addition to R&D.

• QUALITY/EHS ( dealing with all safety&health; and environment including environmental aspects and all hazard analysis and risk assessment.
• Supply chain management system and all logistics activities
• Warehouses and inventory management and inventory control.
• Cost and benefit analysis.
• Human resources planning and development.


Company Details

Asec

Helwan, Egypt

501-1000 employees

Plastics

N/A

Jul 2005 to Dec 2007 (2 years 5 months)
Deputy plant manager at Alcoa CSI

Experience Details

Deputy plant manager

Quality

Manager

2003–2005 ALCOA CSI EGYPT ( START UP PHASE)
Alcoa is The Aluminium company of America.A multinational company working also in the field of chemical, metallic and plastic industries and pioneer company in PP closure manufacturing. I participated in the establishment of the company in Egypt. ..
Assistant plant manager
 Starting the company in Egypt from scratch,participating in the construction phase, machine and plant layouts and installations and fully involved and representing the company in all regulatory affairs concerning safety,quality,construction and environment and all other connection with local government.
 Full responsibility of staffing and training all employees before production startup.
 Selection and qualification of raw materials suppliers and evaluation of other materials suppliers.
 Setting the KPIs for each department
 Planning raw materials , spre parts, emplyees required to achieve the production planning.
 Implementation of the quality department and quality system after benchmarking with several Alcoa companies all over the world.
 Recruiting and staffing all qulity and production staffs.
 Making the training program for the newly appointed process engineers,technicians and operators.
 Installation of all laboratory instruments and all machines related to the in process tests and inspection.
 Making all the quality control SOPs for raw material tests and analysis, work in process,and final products tests and verifications.
 Participating in setting the specifications of raw materials and final products specifications.
 Setting all operating parameters for the production machines and monitoring the processes performance throughout all production stages till the final products.
 Analysis and solving production problems whether in the factory or within the customer shopfloor aiming at achieving cost reduction and making profits.
 Participation in customer service and achieving customer satisfaction through quality and costs control.
 I have reduced the percentage of complaints and the rejected products to less than the international standards in this company and all other company through the application of quality improvement methodology.
 Application of statistical process control ( SPC) over all production processes in addidition to all other supporting processes within the company.
 Follow up the product validation with the end users and making the suitable documentation for the validity processes.
 Implementation of the following quality systems (QMS) and problem solving methodologies within the company in addition to environmental system (EMS:
 ISO 9001:2000
 ISO 14001:1996 and shifting for ISO 14001:2004
 LEAN MANUFACTURING.
 OHSAS 18001 for occupational health and safety.
 FMEA
 8Dprocess
 Six sigma
 Quality Function Deployment (QFD)
 Statistical process control ( SPC)
 Leading the company in customer audits which have been carried out by professional international auditors.
 Making research and development for introducing new and local raw materials and performing all validation processes for that.
 Implementation of safety and health system according to Alcoa standards,OSHA and OHSAS 18001 in addition to the environmental system according to ISO 14001.
 Participating in production of new products in the Egyptian market through market research and processes design and validation


Company Details

Alcoa CSI (multinational)

Sixth of October, Egypt

51-100 employees

Plastics

N/A

May 2013 to May 2005 (8 years)
Quality/RD manager at Tecknopack

Experience Details

Quality/RD manager

Quality

Manager

QUALITY & R&D MANAGER.
 Implementation of the integrated quality and environmental system according to ISO 9001:2000,ISO 14001: 1996 and shifting to ISO 14001:2004
 Reducing raw materials consumption and introducing new alternatives to improve and develop our quality in addition to cost reduction.
 Modification of the specifications of all products to meet the customer needs and to meet also the objectives of the company.
 Solving all production problems after research and follow up of all production stages.
 Application of statistical process control (SPC) on all production processes and also in defected products analysis and follow up the movement of the inventory.
 Supervision on water analysis and water treatment of cooling towers and chillers in addition to the control of these units and designing a control system for the cooling units (chillers & cooling towers) in analysis and treatment.
 Studying all customers claims and introducing solutions for these claims either in the customer workshops or by introducing modifications on our production processes to solve customers problems and to meet customer specifications.
 By implementation the previously –mentioned processes in quality control we reduced the defected materials by 70-90% and we also reduced the return to be less than 1% of the total sales which is considered exceptional in this kind of industry.
 All the previously mentioned experiences are in the following fields:
1. Bi-axially oriented polypropylene film
2. Cast polypropylene film.
3. Cast polyethylene film.
4. Metallization of polypropylene film.
5. Polyethylene shrink and stretch films.
6. Metallization of polyester and high density polyethylene films in addition to bi oriented BOPP.
7. Rotogravure and flexo printing of plastic films
 Extrusion coating in Flexographic and Rotogravure printing on plastic Film, water and solvent based ink and adhesive lamination.
 Application of industrial hygiene and HACCP within the company especially in food related packaging materials..
 Implemented training courses for newly recruited


Company Details

Tecknopack (multinational)

Sixth Of October City, Egypt

501-1000 employees

Plastics

N/A

Jul 1997 to May 2003 (5 years 10 months)

Education

MBA in business administration

Education Details

MBA

business administration

Cairo University, Egypt

B / Very Good / 75 - 85%

we have 2-year studies and 4 semesters as follows: 1, operations management 2. corporate finance 3. organizational behviour 4.marketing 5.strategic management 6. managerial accounting

1. Human resources management 2.Research Methodology Quality management 3. leadership 5. negotiations skills

Cairo University
2010 - 2014
College Diploma in TQM

Education Details

College Diploma

TQM

American University in Cairo (AUC), Egypt

A / Excellent / 85 -100%

1. planning for Quality 2.quality functional deployment 3. quality audits 4. statistical process control 5.ISO systems

N/A

American University in Cairo (AUC)
1999 - 2001
BSC, in chemistry and Geology

Education Details

BSC,

chemistry and Geology

Ain Shams University, Egypt

C / Good / 65 - 75%

chemistry physics Geochemistry geophysics

biology

Ain Shams University
1981 - 1985

Certifications

Certificate details

Nebosh International Diploma

Aug 2015

48

N/A

N/A

Nebosh

international safety management

Certificate details

ISO 9001 lead auditor IRCA certified

Apr 2012

N/A

N/A

N/A

to qualify the successful to be IRCA certified international auditor

Training and Courses

Training/Course Details

artificail lifts

Jan 2010

Lufkin Houston pumping school

30 days training on the following: 1. installation of artificial lifts 2. maintenane and operation of artidfcial lifts

This profile is fresh!
Last update 16 days ago.

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Profile Skills and Keywords

Alcoa CSIArtificail LiftsAuto CadBusiness AdministrationChemistry And GeologyCreativeDeputy Plant ManagerEnglishFactory General ManagerFrenchHard WorkerISO 9001 Lead Auditor IRCA CertifiedLeaderLufkin Middle East ( GE Oil & Gas)MBAManufacturingMicrosoft OfficeMicrosoft VisioNebosh International DiplomaOil And GasOperationsOperations ManagerPersistentPlastic ManaufacturingPlasticsProblem SolverProductionQEHS System ImplementationQuality AssuranceQuality ControlQuality System Management And ImplementationQuality/RD ManagerTQMTecknopack

Self-assesed Skills

Languages

English

English

: Fluent

: Fluent

: Fluent

: Fluent

French

French

: Advanced

: Advanced

: Intermediate

: Intermediate

Tools and Technologies

Microsoft Office

Microsoft Office

: Advanced

: High

:

More than 7 years

Microsoft Visio

Microsoft Visio

: Advanced

: High

:

More than 7 years

auto Cad

auto Cad

: Intermediate

: High

:

More than 7 years

Fields of Expertise

Quality system management and implementation

Quality system management and implementation

: Expert

: Extreme - I love it!

:

More than 7 years

QEHS system implementation

QEHS system implementation

: Expert

: Extreme - I love it!

:

More than 7 years

Plastic manaufacturing

Plastic manaufacturing

: Expert

: Extreme - I love it!

:

More than 7 years

Key Skills

Leader, Hard worker, Creative, Problem Solver, Persistent

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