Electrical, PLC & DCS Systems Reliability - Ensure maximum availability and reliability of electrical, PLC, and DCS systems with minimal unplanned downtime.
- Lead troubleshooting and root cause analysis for failures related to PLCs, DCS, HMIs, VFDs, MCCs, and control panels.
- Ensure uninterrupted operation of control systems supporting production and utilities.
- Improve MTBF and reduce MTTR for electrical and automation systems.
|
Preventive & Predictive Maintenance Management - Develop and implement preventive and predictive maintenance programs for electrical and automation systems.
- Ensure timely execution of maintenance plans and shutdown activities.
- Establish maintenance standards, procedures, and checklists for PLC/DCS systems.
- Ensure proper spare parts management for critical electrical and automation
|
Automation & Continuous Improvement - Lead automation improvement projects, system upgrades, and migrations for PLC and DCS platforms.
- Optimize control logic, alarms, and interlocks to improve process stability and safety.
- Support production optimization through improved automation and control strategies.
- Participate in CAPEX projects related to electrical and automation systems.
|
Safety, Compliance & Standards - Ensure 100% compliance with electrical safety standards, company policies, and local regulations.
- Promote a strong safety culture within the electrical maintenance team.
- Ensure risk assessments, lockout/tagout procedures, and safe work practices are implemented.
- Support internal and external audits and close findings in a timely manner.
|
Team Leadership & Capability Development - Lead, coach, and develop the electrical maintenance and automation team.
- Assess competency gaps and deliver targeted technical training on PLC, DCS, and electrical systems.
- Ensure effective coordination with production, utilities, instrumentation, and mechanical teams.
- Build a high-performing, accountable, and engaged team.
|
Planning, Budget & Resource Management - Prepare and manage the electrical maintenance budget and cost control initiatives.
- Optimize maintenance costs while maintaining system reliability.
- Manage contractors and external service providers for specialized automation works.
- Support spare parts strategy and inventory optimization.
|
Documentation, Reporting & Digitalization - Ensure accurate and up-to-date documentation for electrical, PLC, and DCS systems.
- Maintain control logic backups, software versions, and change management records.
- Prepare and submit maintenance performance reports and KPI dashboards.
- Support digital maintenance systems (CMMS, automation documentation).
|
