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Quality Engineer

Gest For Metals
10th of Ramadan City, Sharqia
Posted 1 year ago
65Applicants for1 open position
  • 63Viewed
  • 0In Consideration
  • 2Not Selected
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Job Details

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Job Description

  • Updating the Quality Management System of the factory in coordination with Quality Assurance
  • Working in collaboration with Quality Assurance to ensure that all processes are in control and that all SOPs are updated and reflect the work environment
  • Ensuring that the work instructions for all processes as well as the quality procedures (with the necessary visuals) are in place, updated and self-explanatory and ensuring their implementation with the necessary documentation
  • Making the necessary trainings to ensure that SOPs and Work instructions are implemented
  • Carrying out all quality analysis including but not limited to PFMEA, MSA, Control Charts, Machine and Process Capability, MSA, Quality Control Plans, APQP in coordination with Quality Assurance and seeing how they can be used so that workers understand their impact and to improve performance
  • Setting a quality plan for the factory and for the products and collecting, analyzing and displaying the necessary data using statistical processes
  • Reducing the scrap by training production workers about the proper handling of glass and ways to prevent the occurrence of defects
  • Analyzing the daily records and collaborating with production manager
  • Continuous improvement of factory processes and implementing new techniques that are prevalent in the industry
  • Rolling out a program towards operational excellence and carrying out the necessary trainings for all workers to ensure that it is embedded in the system
  • Setting up a quality lab with all the instruments necessary as well as ensuring the proper setup and calibration of all instruments with the necessary documentations
  • Setting up the quality procedures and implementing them with the suppliers and analyzing the records
  • Working with Supply Chain to find suppliers with better quality while reducing the costs and communicating the quality analysis of all suppliers and setting the inspection standards and implementing them
  • Communicating with Supply Chain the quality requirements of the customers and following up on that
  • Ensuring that we have approved samples and updated files (with all drawings, product development, quality reports) from all customers and suppliers as well as approving samples from all new ones
  • Will be accountable for all the quality problems both in the factory and at customers and will be evaluated based on that and being the person in charge for avoiding them or solving them and setting a procedure to avoid them in the future
  • Accountable to solve any problems with customers and NCRs and to improve customer satisfaction index
  • A main KPI will be the scrap levels, COPQ, customer returns and satisfaction, workers being trained on operational excellence
  • Monthly reports with comprehensive analysis of all the problems that have occurred, their root cause and how they were resolved and submitting them to top management as well as suggestions for improvement projects
  • Leading the quality supervisors and improving their skills
  • Joint project with QA and production to increase the productivity and continuous improvement of the process as well as lean techniques
  • Setting up visuals with QA, planning and production on the shop floor to portray productivities, scrap, main KPIs

Job Requirements

  • Bachelor's degree in production engineering
  • TQM, statistical process control (SPC) and 6 Sigma is preferred
  • Experience not less than 5 years in manufacturing 
  • Experience in a manufacturing environment
  • Excellent Command of Statistical Tools Analysis
  • Negotiation Skills
  • Leadership Skills
  • Communication Skills- dealing with Customers, Suppliers and blue collars
  • Good Command of English
  • Excellent Reporting Skills
  • Willingness to visit customers

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