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Process Quality Assurance Manager

CocaCola
Cairo, Egypt
Posted 4 years ago
102People have clicked1 open position
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Job Details

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Job Description

Job Summary:

  • Mange process quality assurance function and activities along supply chain to ensure compliance of the operations with the quality and food safety standards in accordance to KORE , PICASSO and international standard (IMS; 9001, 14001, ISO 22000, and OHSAS 18001), the role also to coordinate the activities of the Integrated Business Management Systems including internal audit program, CAPs, process change validations with all plant stakeholders
  • Monitoring performance of the process quality controls through the key quality indicators of (PDR, TDQ, GMP, Corrective and preventive actions and internal audit) to continually protect and secure product quality & integrity approaching zero defects along the whole supply chain, and to ensure highest concentrate product’s quality delivered to the customer.

Key Responsibilities:

PQA Operations  60 %

  • Responsible for process capability evaluation and monitoring to ensure processing equipment in manufacturing centers validated and following statistical process controls.
  • Resolve quality issues (internal production problems, product defects PDR and TDQ...), Appling root cause analysis sessions and effective CAPAs.
  • Responsible for process quality planning, and determining the necessary competencies for self-control to ensure product specifications.
  • Assess compliance to, GMP quality and food safety standards of all manufacturing processes.
  • Provide technical support and training for production operators.
  • Monitor plant performance on Quality through a complete set of matrices e.g. PDR,TDQ ,GMP , CAPA and Internal audit.
  • Ensure that Ingredients, Finished Products and Packaging (including Labelling) meet KORE requirement to continually protect and secure product quality & integrity.
  • Coach cross functional team on process change controls; provide quality and food safety validation protocols and requirement for validations.
  • Visit bottlers plant and stocks in their W/H for quality issues related to SDR and TDQ, to physically inspect products for quality to ensure controls are appropriately followed.
  • Monitor performance of the plant water treatment.
  • Cleaning and sanitation process validation.
  • Change validation control (new ingredients, products, equipment, process change,).
  • Monitor Transportation condition (inbound and out bound)
  • Ensure plant processes in compliance to GMP quality and food safety standards of all manufacturing processes.

IMCR Team coordinator 5 %

  • Responsible for Compliance to IMCR manual requirement, team training, reporting & escalations, drills and Mock recalls.

Management Systems 10 %:

  • Review compliance with KORE & PICASSO and international standard (IMS; 9001, 14001, ISO 22000, and OHSAS 18001),
  • Coordinates the activities of the Integrated Business Management Systems.
  • Monitor CAPA related to quality indicators of (PDR, TDQ, GMP, CAPA process and internal audit)
  • Internal auditing on the plant specific processes according to internal audit plan.
  • Food safety team Leader, responsibility in the food safety compliance to standard and KORE , an team competencies.

Formulation activities: 5 %

  • Review quality requirement and update SAP master data. (Allergen requirement, Transportation data)
  • New ingredient; verify Master data for new supplier facility authorization,
  • Review, validate and approve SOP for new formula

Organizational activities: 10 %                                                                                                         

  • Develop individual capabilities to support Plant business plans.
  • Provide resources and develop individual and organizational capabilities to support our business plan for quality function.
  • Provide Quality CAPEX outlook in accordance to KORE and Food safety requirement.
  • Establish team objectives and monitor progress.
  • Establish effective training plan in order to accommodate with to the plant objectives and strategies
  • Effective contribution in the global quality meetings to transfer knowledge and experiences.
  • Ensure adequacy of the resources and capabilities through bi-annual capacity analysis and assessment.
  • Develop and review annul PQA SMP

EOHS

  • Responsible for maintaining a high EOHS standard to protect their own health and safety and that of others.
  • Follow EOSH policies and procedures
  • Immediate reporting all hazards, unsafe acts, unsafe conditions and incidents.

Job Requirements

Technical competencies:

  • Minimum 8 years’ experience in FMCG / food / pharmaceutical
  • Industry Awareness in food industry.
  • Well understanding of Coca-Cola Quality System requirements and other global / recognized quality systems (ISO17025, ISO14001, Total quality management, etc…..)
  • Well understanding GMP and GLP  Background in statistical control techniques.
  • Microbiology back ground and techniques

Soft Skills:

  • Leadership skills
  • Virtual team work skills.
  • Computer skills
  • Analytical skills
  • Problem solving
  • Communication skills

Educational Requirements:

  • Bachelor’s Degree – at least – of Biochemistry, Pharmacy, Food Technology or other relevant back ground.
  • English & Arabic
  • Strong computer skills

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